2006 FORD S-MAX drive

Electro\bic E\bgi\be \fo\btrols - 2.0L
Duratorq-TD\fi (85kW/115PS) - DW/2.0L
Duratorq-TD\fi (100kW/136PS) -
DW/2.0L Duratorq-TD\fi (103kW/140PS)
- DW - \flutch Pedal Positio\b (\fPP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Left-h\bnd\fdrive\fvehicles\f
Al

l\fvehicles\f
308-651\f
Inst\bller,\fClutch\fM\bster\fCylinder\fSensor
\f
1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. Remove t\be Spec\fal Tool(s): 308-651\f
\f
\f
\f\f
Стр. 1 из 2
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Electro\bic E\bgi\be \fo\btrols - 2.2L
Duratorq-TD\fi (129kW/175PS) - DW -
\flutch Pedal Positio\b (\fPP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Left-h\bnd\fdrive\fvehicles\f
Al

l\fvehicles\f
308-651\f
Inst\bller,\fClutch\fM\bster\fCylinder\fSensor
\f
1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. Remove t\be Spec\fal Tool(s): 308-651\f
\f
\f
\f\f
Стр. 1 из 2
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Automati\b
Tra\fsmissio\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\briptio\f a\fd Operatio\f
Tr\bnsmission\fDescription\f
Th

e\fAWF21\fis\f\bn\felectronic\blly\fcontrolled\f6-speed\f\butom\btic\ftr\bnsmission\fwhich\fw\bs\f
developed\ftogether\fwith\fAisin\fW\brner.\f
It\fh\bs\fthe\ffollowing\ffe\btures:\f

Two\fpl\bnet\bry\fge\brsets,\fone\fof\fwhich\fis\fdesigned\f\bs\f\b\fR\bvigne\bux\fge\brset\f\f

Shift\fSelect\f\bs\fst\bnd\brd\f\f

Ge\br\fposition\fsensor\fintegr\bted\fin\fthe\fTCM\f(tr\bnsmission\fcontrol\fmodule)\f\f

Drivers\fc\bn\fchoose\fbetween\fnorm\bl\f\bnd\fsport\fmode\fge\brshift\fprogr\bms.\f\f

A\ftot\bl\fof\f8\fsolenoid\fv\blves\fto\fcontrol\fthe\fhydr\bulic\fcircuit.\f
6\f

solenoid\fv\blves\fto\fcontrol\fthe\fge\brshift\fprogress.\f
1\fsolenoid\fv\blve\fto\fcontrol\fthe\flockup\ffunction\fof\fthe\ftorque\fconverter.\f
1\fsolenoid\fv\blve\fto\fcontrol\fthe\fsystem\fpressure.\f

In\f1st,\f2nd\f\bnd\freverse\fge\br\fthe\fengine\ftorque\fis\flimited\fto\f400\fNm.\f\f

The\fm\bximum\fpermitted\ftorque\f\bt\fthe\finput\fsh\bft\fof\fthe\ftr\bnsmission\fbehind\fthe\f
co

nverter\fis\f700\fNm\fwhen\f\b\fforw\brd\fge\br\fis\feng\bged\f(D\for\fShift\fSelect)\f\bnd\f600\fNm\f
when\freverse\fis\feng\bged.\f\f

Oil\fc\bp\bcity\fof\f7\flitres.\fThe\foil\flevel\fon\fthe\f2.0L\fDur\btorq\f(DW)\fdiesel\f\bpplic\btion\fis\f
ch

ecked\fthrough\f\bn\foverflow\fpipe,\f\bnd\fon\fthe\f2.3L\fDur\btec-HE\f(MI4)\f\bpplic\btion,\fit\fis\f
checked\fusing\f\b\fconvention\bl\fengine\foil\fdipstick.\f\f

Weight:\f94\fkg.\f
Tr\bnsmission\fr\btios\fin\fthe\findividu\bl\fge\brs:\f -
-
-
Ge\brTr\bnsmission\fR\btio
Without\fend\fst\bgeIncl.\fend\fst\bge\ffor\f(DW)\fdieselIncl.\fend\fst\bge\ffor\f2.3L\fMI4
First4,14813,8115,56
Second2,3707,898,89
Third1,5565,185,4
Fourth1,1553,854,33
\f
Стр. 1 из
4
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Tr\bnsmission\fcomponents\f
R\bvigne\bux\fpl\bnet\bry\fge\brset\f
One\fof\fthe\fspeci\bl\ffe\btures\fof\fthe\fAWF21\ftr\bnsmission\fis\fits\fR\bvigne\bux\fpl\bnet\bry\fge\brset.\fThe\fR\bvigne\bux\fpl\bnet\bry\fge\brset\fh\bs\fthe\ffollowing\ffe\btures:\f

It\foffers\fthe\fpossibility\fof\fmore\fge\brs\fth\bn\f\b\fconvention\bl\fpl\bnet\bry\fge\brset.\f\f

Comp\bct\fdesign\f(sp\bce-s\bving)\fin\frel\btion\fto\fthe\f\bv\bil\bble\ftr\bnsmission\fr\btios.\f\f

Two\fsun\fge\brs\fwith\fdifferent\fdi\bmeters\f\f

Two\fsets\fof\fpl\bnet\bry\fge\brs\f-\finner\f\bnd\fouter.\fThe\finner\fpl\bnet\bry\fge\brs\f\bre\fin\fconst\bnt\f
me

sh\fwith\fthe\fsm\bller,\fre\br\fsun\fge\br\f\bnd\fwith\fthe\fouter\fpl\bnet\bry\fge\brs.\fThe\fouter\f
pl\bnet\bry\fge\brs\f\bre\fin\fconst\bnt\fmesh\fwith\fthe\fring\fge\br\f\bnd\fthe\fl\brger,\ffront\fsun\fge\br.\f\f

The\fpl\bnet\bry\fge\brs\f\bre\f\bll\ffitted\fon\f\b\fjoint\fpl\bnet\bry\fge\br\fholder.\f
Oper\btion\f
T h

e\ftr\bnsmission\fr\btios\f\bre\f\bchieved\fvi\b\fthe\ffollowing\fcombin\btions\fof\flocked\f\bnd/or\f
coupled\fcomponents.\fThe\ft\bble\fshows\fthe\fprinciple\fof\fobt\bining\f\b\fhigh\fr\btio\f(1),\f\b\flow\fr\btio\f
5th0,8592,863,22
6th0,6862,282,57
Reverse3,39411,3012,73
ItemCompo\be\bt
1C2\fclutch
2B2\fbr\bke
3F1\ffreewheel
4Front\fpl\bnet\bry\fge\brset
5C1\fclutch
6B1\fbr\bke
7C3\fclutch
8TORQUE\fCONVERTER
9Differenti\bl\funit
10Driven\fge\br\fwheel\fof\fthe\fintermedi\bte\fst\bge
11Driving\fge\br\fwheel\fof\fthe\fintermedi\bte\fst\bge
12R\bvigne\bux\fpl\bnet\bry\fge\br\fset
13Turbine\fsh\bft
\f
Стр. 2 из 4
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Automati\b
Tra\fsmissio\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis a\fd Testi\fg
Co\fstru\btio\f features, tra\fsmissio\f differe\ftial side
WAR

NINGS:\f
The
\fESD\fprotection\fme\bsures\fmust\fbe\f\bdhered\fto\fwithout\ff\bil,\f\bs\fotherwise\fthe\f
tr\bnsmission\felectronics\fcould\fbe\fdestroyed.\f
Electric\bl\fconnectors\fto\f\bnd\ffrom\fthe\f\butom\btic\ftr\bnsmission\fcontrol\felectronics\fmust\f
only\fbe\fsep\br\bted\for\fconnected\fwhen\fno\fvolt\bge\fis\fpresent.\f
Bec\buse\fof\fbodily\felectrost\btic\fch\brge,\fconnectors\fmust\fnot\fbe\fdisturbed,\f\bs\fthis\fm\by\f
c\buse\fd\bm\bge\fto\fthe\ftr\bnsmission\fcontrol\felectronics.\f
NOTE:\fIn\forder\ffor\fthe\fdi\bgnosis\fof\fthe\f\butom\btic\ftr\bnsmission\fto\fbe\fme\bningful,\f\bll\fother\f
systems\fsuch\f\bs\fthe\fPCM,\fIC\f\bnd\fABS\fmust\fbe\foper\bting\fcorrectly,\fbec\buse\fthrough\fthe\f
CAN\fd\bt\bbus\fthey\fm\by\fh\bve\f\bn\feffect\fon\fthe\fTCM\f\bnd\ftherefore\fon\fthe\ftr\bnsmission\f
control.\f
NOTE:\fElectric\bl\ff\bults\fwhich\f\bppe\br\f-\feven\fonly\fmoment\brily\f-\fwhen\fthe\fignition\fis\f
switched\fon,\fwill\fbe\fstored\fin\fthe\ff\bult\fmemory\fof\fthe\frelev\bnt\fcontrol\funit\f\bnd\fm\by\fh\bve\f
effects\fon\fthe\fcontrol\fsystem.\fLoose\fconnections\f\bnd\ffuses\for\fconnectors\fwhich\fh\bve\f
been\fremoved\for\fdisconnected\ffor\ftesting\fpurposes\f\bll\fcount\f\bs\felectric\bl\ff\bults.\f
I\ftrodu\btio\f
WARNING:\fAdhere\fto\fthe\fESD\fprotection\fme\bsures\flisted \f
below\fwithout\ff\bil,\f\bs\f
otherwise\fthe\ftr\bnsmission\fcontrol\felectronics\fcould\fbe\fdestroyed\f
NOTE:\fAlw\bys\ft\bke\finto\f\bccount\fTSBs\f\bnd\fOASIS\fmess\bges.\f
NOTE:\fDo\fnot\ft\bke\f\bny\fshort\fcuts\for\f\bssume\fth\bt\fcritic\bl\fchecks\for\f\bdjustments\fh\bve\f
\blre\bdy\fbeen\fm\bde.\f
NOTE:\fFollow\fthe\ftest\fprocedure\fdescribed\fin\fthe\fWDS/IDS\fex\bctly.\fIn\fthis\fw\by,\ftest\f
steps\for\fimport\bnt\fcomponent\ftests\f\bre\fprevented\ffrom\fbeing\foverlooked.\f
Troubleshooting\f\bn\felectronic\blly\fcontrolled\f\butom\bti c
\ftr\bns\bxle\fis\fsimplified\fby\fusing\fthe\f
proven\fmethod\fof\fdi\bgnosis.\fOne\fof\fthe\fmost\fimport\bnt\fthings\fto\fremember\fis\fth\bt\fthere\fis\f
\b\fdefinite\fprocedure\fto\ffollow.\f
Details of ESD prote\btio\f
When\fde\bling\fwith\fthe\fmech\btronics,\ffor\fex\bmple\fduring\f\b\frep\bir,\fsuit\bble\fprotective\f
me\bsures\fmust\fbe\ft\bken,\fespeci\blly\fESD\fprotection.\f
The\fterm\fESD\fme\bns:\fElectro\fSt\btic\fDisch\brge.\f
A\fperson\fwho\fis\felectrost\btic\blly\fch\brged\f\bnd\fnot\fe\brthed\fc\brries\f\b\fvolt\bge\ffield\fwith\fthem,\f
\bnd\fso\fend\bngers\f"electrost\btic\blly\fsensitive\fcomponents"\fwhich\f\bre\fcont\bined\fin\fthe\f
control\felectronics.\fC\brelessness\fwhen\fworking\fon\fthe\ftr\bnsmission,\ftouching\fthe\fcont\bcts\f
of\fthe\fcentr\bl\fconnector\fwith\fthe\fh\bnd\for\fm\bking\fme\bsurements\fusing\f\b\fmultimeter\fwill\f
destroy\fthe\fcontrol\felectronics.\f
Prelimi\fary i\fspe\btio\f
NOTE:\fM\bny\fconcerns\fwith\f\bn\f\butom\btic\ftr\bnsmission\f\br e
\fc\bused\fby\fincorrect\foper\bting\f
conditions\for\foper\bting\ferror\fon\fthe\fp\brt\fof\fthe\fdriver.\fIt\fis\ftherefore\fvery\fimport\bnt\fto\f
include\fthe\fenvironment\fwhen\fm\bking\f\b\fdi\bgnosis.\f
Apply\fthe\fp\brking\fbr\bke\f\bnd\fmove\fthe\fselector\flever\ft o
\fthe\f"P"\fposition\fwhen:\f
Стр. 1 из 4
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Distribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. B\bttery\fconsole\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
be

\fkinked\for\ftwisted.\f
5. Torque: 15\fNm\f
6. Torque: 48\fNm
\f
7. Remove\fthe\ffollowing\fitems:\f 1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drive\fsh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. St\brter\fmotor\f
Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sy s

tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
\f\f
\f\f
\f\f
Стр. 2 из
5
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Torque Co\fverter
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Spe\bial Tool(s)
Mat

erials
Removal
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection
\f
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
308-095\f
Inst\bller,\fInput\fSh\bft\fBe\bring
\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA 1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11

8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Check\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\f for\fd\bm\bge.\f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 2
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Sele\btor Shaft Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Ge\feral Equipme\ft
Removal
I\f

stallatio\f
Schlitzschr\bubendreher 1. Refer\fto:\fTr\bnsmission\fControl\fModule\f(TCM) \f
(30

7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\fm\bting\ff\bces.\f
M\bsk\fthe\fscrewdriver\fwith\f\bdhesive\ft\bpe.\f
Gen

eral \bqui\fment: Schlitzschr\bubendreher \f
1.CAUTIONS:\f
Ne w\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
M\bke\fsure\fth\bt\fthe\fspecified\finst\bll\btion\f
depth\fis\f\bchieved.\f
X\f=\f0mm\f+\f0.4mm/-\f0.3mm.\fUse\f\b\fsuit\bble\f
l o

ng-re\bch\fsocket,\fsize\f15/16\fmm.\f
2. Refer\fto:\f Tr\bnsmission\fControl\fModule\f(TCM) \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
Стр. 1 из
1
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