2006 FORD S-MAX drive

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Halfshaft Seal RHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and Installati\fn
Special T\f\fl(s)
Rem\fval
In

stallati\fn
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl
\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. Remove\fthe\fright-h\bnd\ffront\fdrivesh\bft.\fRefer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\bl f

sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 308-208\f
1. Sp

ecial\bTool(\f):\b 205-115\f
2. I

nst\bll\fthe\fright-h\bnd\ffront\fdrivesh\bft.\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\blf

sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03 B

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Gener\bl\fProcedures).\f
\f
\f
\f\f
\f\f
Стр. 1 из 1
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4. \f
5. \f
6. Remove\fthe\ffollowing\fitems:\f1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
7. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
tw

isted.\f
8. \f
\f
\f
\f\f
\f\f
\f\f
Стр. 2 из 5
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4. \f
5. \f
6. Remove\fthe\ffollowing\fitems:\f1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. C\bt\blyst\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00D\f
Exh

\bust\fSystem\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
7. \f
\f\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles With:
5-Speed Manual T\bansaxle - MTX75 - T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006
Disassembly
Special T\f\fl(s)
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f1. \f\f1.
Install t\be Spe\fial
Tool(s):
303
435
4.
Oil\fc\bn\fesc\bpe.
NOTE:\fM\brking\f
the\f
components\f
m\bkes\f
inst\bll\btion\f
e\bsier.
5.
Oil\fc\bn\fesc\bpe.
\f
\f
\f
\f
\f
\f
\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Input ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Gene\bal Equipment
Disassembly CA

UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-068\f
Inst\bller,\fDrive\fPinion\fBe\bring\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-044\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\f
Bushing/Se\bl\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\f
Bushing/Se\bl\f
308-195\f
Collet\ffor\f205-295\f
308-196\f
Collet\ffor\f205-295\f
308-230\f
Support\fPl\bte,\fGe\br\fRemov\bl\f(Di\b\f85.1\fmm)\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hydr\bulic\fpress
1. Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fvise.\f
2.Special\bTool(\f):\b 205-295,\f308-196\f
\f
\f
\f
\f
\f
\f
\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
204-017\f
Inst\bller,\fWheel\fHub\fBe\bring\fCup\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-067\f
Prelo\bd\fG\buge\f
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-075\f
Inst\bller,\fRe\br\fWheel\fHub\fSe\bl\f
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl\f
205-175\f
Socket,\fDrive\fPinion\fNut\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 14
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14. Remove\fthe\fspeci\bl\ftool.\fSpecial Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
15. T

orque\b 40\fNm
\f
16. Torque\b 20\fNm
\f
17. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
t
w

isted.\f
Material\b Gre
\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
Tor

que\b 48\fNm
\f
18. Inst\bll\fthe\ffollowing\fitems:\f 1. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
\f\f
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6
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14. Remove\fthe\fspeci\bl\ftool.\fSpecial Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
15.

Inst\bll\fthe\ffollowing\fitems:\f 1. C\bt\blyst\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00D\f
Exh

\bust\fSystem\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
16. Torque\b 40\fNm
\f
17. Torque\b 48\fNm
\f
\f\f
\f\f
\f\f
Стр. 4 из
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