Page 2020 of 4402
6. \f
7. \f
8. Refer\fto:\fDriver\fLower\fAir\fB\bg\fModule\f(501-20B\f
Su p
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
9. \f
10. \f
11. Torque:\b 28\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2028 of 4402
6. \f
7. \f
8. Refer\fto:\fDriver\fLower\fAir\fB\bg\fModule\f(501-20B\f
Su p
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
9. \f
10. \f
11. Torque:\b 28\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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4
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Page 2036 of 4402
10. Refer\fto:\fDriver\fLower\fAir\fB\bg\fModule\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
11. \f
12. \f
13. Torque:\b 28\fNm
\f
14. Torque:\b 28\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 2040 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Specificati\fnsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Capacities
T\bansmissi\fn \bati\fs
Shim thickness \bequi\bed
Liters
M\bnu\bl\ftr\bnsmission\ffluid\f(0-5\fmm\fbelow\fthe\flower\fedge\fof\fthe\ffiller\fhole)1.9
1\b8L diese\f engine2\b0L engine
1st\fge\br3.8003.800
2nd\fge\br2.0482.136
3rd\fge\br1.2581.483
4th\fge\br0.8651.114
5th\fge\br0.6740.902
Reverse\fge\br3.7273.727
Fin\bl\fdrive3.5634.067
DescriptionInput shaftOutput shaftDifferentia\f assemb\fy
Me\bsuring\fshims\f(mm)1.001.001.10
Me\bsured\fend\fflo\bt\f
(ex\bmple)\f(mm)+\f0.22+\f0.32+\f0.36
Prelo\bd\ffigure\f(mm)–+\f0.13+\f0.33
End\fflo\bt\f(mm)–\f0.07––
Required\fshim\fthickness\f
(ex\bmple)\f(mm)=\f1.15=\f1.45=\f1.79
Shims\f\bv\bil\bble\f(mm)1.15\f–\f1.71\f(in\fsteps\f
of\f0.01\fmm)
1.31\f–\f1.91\f(in\fsteps\f
of\f0,02\fmm)
1.40\f–\f2.20\f(in\fsteps\fof\f
0.05\fmm)
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Page 2041 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Manual T\bansaxleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
Manual T\bansmissi\fn
MT
X-75\fme\bns:\f
M:\fM\bnu\bl\f\f
T:\fTr\bnsmission\f\f
X:\fTr\bns\bxle\f(front\fwheel\fdrive)\f\f
75:\fDist\bnce\fbetween\finput\f\bnd\foutput\fsh\bft\fin\fmm.\f\f
Tr\bnsmission\fwith\fdifferent\f\bxes\f(input\f\bnd\foutput\fsh\bfts)\f\f
The\ffin\bl\fdrive\fis\fintegr\bted\finto\fthe\ftr\bnsmission\fhousing.\f
5-speed\fm\bnu\bl\ftr\bnsmission\ffor\fFWD\f\f
1st/2nd\fge\br\fdouble\fsynchroniser\f\f
3rd/4th\fge\br\f\bnd\f5th/reverse\fge\br\fsingle\fsynchroniser\f
Overview\f
\f\f
Desc\bipti\fn
Tr\bns\bxle\fhousing\f-\fclutch\fside\f
Item 1
\f
Pa\bt Numbe\b -
-
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Page 2048 of 4402

Ge\br\fwheel\f-\f4th\fge\br\f
Sn\bp\fring\f
Needle\froller\fbe\bring\f-\f5th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Synchroniser\fring\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Sn\bp\fring\f
Reverse\fge\br\fsynchroniser\fring\f
Reverse\fge\br\fneedle\froller\fbe\bring\f
Ge\br\fwheel\f-\freverse\fge\br\f
T\bpered\froller\fbe\bring\f(tr\bns\bxle\fside)\f
The\freverse\fge\br\fidler\fruns\fon\f\b\fneedle\froller\fbe\bring\fon\fthe\freverse\fge\br\fidler\fspindle.\f
Th
e\freverse\fge\br\fidler\fis\fdriven\fby\fthe\finput\fsh\bft.\fIts\ffunction\fis\fto\freverse\fthe\fdirection\fof\f
rot\btion\fof\fthe\foutput\fsh\bft\fin\freverse\fge\br.\f
Reverse\fge\br\fidler\f
\f\f
Desc\bipti\fn
Mounting\f
Thrust\fw\bsher\f
Reverse\fge\br\fidler\f
Needle\froller\fbe\bring\f
Thrust\fw\bsher\f
Neut\bal p\fsiti\fn sens\f\b
V e
hicles\fwith\f\buto\fst\brt/stop\ffunction\f
17
18
1
9
20
21
22
23
24
25
26
27
Item 1
2
3
4
5 -
-
-
-
-
-
-
-
-
-
\f
Pa\bt Numbe\b
-
-
-
-
-
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Page 2049 of 4402

On\fvehicles\fwith\f\buto\fst\brt/stop\ffunction,\finform\btion\fis\frequired\f\bbout\fwhether\f\b\fge\br\fis\f
eng\bged\for\fthe\ftr\bnsmission\fis\fin\fneutr\bl.\fThe\fneutr\bl\fposition\fsensor\fis\floc\bted\fon\fthe\f
tr\bnsmission\fhousing\ffor\fthis\fpurpose.\fThis\fis\fconnected\fto\fthe\fshift\flink\bge\fby\f\bn\f\bddition\bl\f
link\bge\fon\fthe\ftr\bnsmission.\f
The\fneutr\bl\fposition\fsensor\fis\f\b\fH\bll\fsensor\f\bnd\fis\fsupplied\fwith\f5\fVolt\fby\fthe\fPCM.\fThe\f
sign\bl\fvolt\bge\fv\bries\fbetween\f0.5\f\bnd\f5\fVolt\fwhen\foper\bting\fthe\flink\bge\f\bnd\fis\fmonitored\f
by\fthe\fPCM.\f
A\ffixed\fvolt\bge\fv\blue\fis\fstored\fin\fthe\fPCM\ffor\fe\bch\fge\br.\fAll\fv\blues\flying\fbetween\fthose\ffor\f
the\findividu\bl\fge\brs\f\bre\fstored\f\bs\fv\blues\ffor\fthe\fneutr\bl\fposition.\fThe\fPCM\ftherefore\f\blw\bys\f
detects\fwhether\for\fnot\f\b\fge\br\fis\feng\bged.\f
After\frepl\bcing\fthe\fsensor,\fthe\fv\blue\ffrom\fthe\fold\fsensor\fis\freset\fin\fthe\fPCM\fusing\fIDS.\fThe\f
vehicle\fmust\fthen\fbe\fdriven\f\b\fcert\bin\fdist\bnce\fso\fth\bt\fthe\fPCM\fc\bn\fle\brn\fthe\fnew\fv\blues\ffor\f
the\frelev\bnt\fge\brs\f\bnd\fneutr\bl\fpositions.\f
To\fdo\fthis,\fthe\fvehicle\fmust\fbe\fdriven\f\b\ftot\bl\fof\f5\ftimes\ffor\f10\fseconds\fe\bch,\f\bltern\btely\fin\f
3rd\f\bnd\f4th\fge\br\fwith\flow\f\bcceler\btion.\f
NOTE:\fIf\f\b\ff\bult\foccurs\fon\fthe\fneutr\bl\fposition\fsensor
\fwhen\fthe\fengine\fis\fst\btion\bry,\fthe\f
vehicle\fc\bn\fstill\fbe\fst\brted\fwith\fthe\fignition\fkey.\fIn\fthis\fc\bse,\f\b\fcorresponding\fDTC\fis\fset\f
in\fthe\fPCM.\f
no\fsign\bl\f\f
defective\fsign\bl\f
\f
Стр. 9 из 9
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Page 2054 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Halfshaft Seal LHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and Installati\fn
Special T\f\fl(s)
Rem\fval
In
stallati\fn
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl
\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. Remove\fthe\fleft-h\bnd\ffront\fdrivesh\bft.\fRefer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\bl f
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 308-208\f
1. Sp
ecial\bTool(\f):\b 205-115\f
2. I
nst\bll\fthe\fleft-h\bnd\ffront\fdrivesh\bft.\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A
\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03 B
\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Gener\bl\fProcedures).\f
\f
\f
\f\f
\f\f
Стр. 1 из 1
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