Page 803 of 4402
Installation 6.
Torque:\b 1
7\fNm\f
7. Torque:\b 17\fNm
\f
1.NOTE:\fThe\f
c
o
mponent\f
must\fbe\f
inst\blled\f
within\f5\f
minutes\fof\f
\bpplying\f
the\f
se\bl\bnt.\f
Mater\fal:\b
Fl
\bnge\f
Se\bl
\bnt\f-\f
An\berobic\fLP\f
(WSK-
M2G348-
A7\f/\f
5U7J-
M2G348-BA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
3. CAUTION:\fThe\ffluid\flevel\fmust\frem\bin\f
be
tween\fthe\fMAX\f\bnd\fMIN\fm\brks.\f
Mater\fal:\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
\f\f
\f\f
\f\f
\f
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Page 804 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
211-014\f
Remover,\fSteering\fWheel
\f
1. Refer\fto:\f Timing\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur
\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Special\bTool(\f):\b 211-014\f
3. To
rque:\b 6\fNm
\f
4. Refer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01D\fEngine\f
-\f 2
.5L\fDur\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Page 806 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen
eral Equipment
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Fluid\fcont\biner
1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He \bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
4. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
5. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03C\fEngine\fCooling\f-
\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
6. \f
7. Torque:\b 110\fNm
\f
8. CAUTIONS:\f
\fM
\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\fpipe\f
is\fnot\ftwisted.\f
Jointing\fcompound\fmust\fnot\fbe\fused\f
\f\f
\f\f
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Page 811 of 4402
Installation 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. T
orque:\b \f
20\fNm
\f
60\fNm
\f
130
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. Refer\fto:\f Specific\btions \f(303-01D\fEngine\f-\f2.5L\f
Dur
\btec\f(162kW/220PS)\f-\fVI5,\fSpecific\btions).\f
Mater\fal:\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
\f\f
\f\f
\f
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Page 814 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Oil CoolerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen
eral Equipment
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthe\fprocedure\fm\by\fcont\bin\finst\b
ll\btion\fdet\bils.\f
Installation
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fluid\fcont\biner
Hose\fcl\bmp(s) 1. \f
2. \f\fWARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluid.\f
General \bqui\fment: Fl
uid\fcont\biner\f
Tor
que: 38\fNm
\f
3. \f\f
WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffluids.\f 1. General \bqui\fment: F
luid\fcont\biner\f
Gen
eral \bqui\fment: Hose\fcl\bmp(s)\f
2. To
rque: 3\fNm
\f
3. Torque: 17\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.CAUTION:\fM\bke\fsure\fth\bt\ffluid\flevel\fis\fto\f
t h
e\fMAX\fm\brk.\f
Refer\fto:\f Sp
ecific\btions\f(303-01D\fEngine\f-\f2.5L\f
\f\f
\f\f
\f
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Page 815 of 4402
Dur\btec\f(162kW/220PS)\f-\fVI5,\fSpecific\btions).\f
Material: Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
3. R
efer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03C\fEngine\fCooling\f-
\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
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Page 816 of 4402

Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine—Vehicles With: 6-Speed
Manual Transaxle - M66
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Mounting table set 1. Refer\fto:\fFuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Dr\bin\fthe\fcool\bnt.\f\f
Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03C\fEngine\fCooling\f-
\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
4. \f
5. \f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
\f
\f\f
\f\f
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Page 843 of 4402
Materials
General Equipment
303-318\f
Aligner/Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLPWSK-M2G348-A7\f/\f5U7J-M2G348-BA
Piston ring compressor
Round-ended steel rule1.
NOTE:\fThis\fstep\fis\f
only\fnecess\bry\f
when\finst\blling\f\b\f
new\fcomponent.
Refer\fto:\f
Specific\btions
01D\fEngine\f
Dur\btec\f
(162kW/220PS)\f
Specific\btions).
2.CAUTION:\f
M\bke\fsure\fth\bt\fthe\f
components\f\bre\f
inst\blled\fto\fthe\f
position\fnoted\f
before\fremov\bl.
Apply\f\b\fthin\fco\bting.
Material\b
5W-30\f(WSS
M2C913-
\f
\f
\f
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