Page 887 of 4402

12.\b2.
Inst\bll\fthe\fglow\fpower\fsupply.\f
1
3. \b3.
Connect\fthe\ffuel\finjector\felectric\bl\fconnectors.\f
A
tt\bch\fthe\fwiring\fh\brness\fclips\fto\fthe\fcylinder\fhe\bd.\f\f
14
. \b4.
Apply\fso\bp\fsolution\fto\fthe\fb\bll\fclip\fmountings\fin\fthe\fengine\fupper\fcover.\f\f
S
o\bp\fsolution\f(m\bximum\fconcentr\btion\fof\fso\bp\fin\fw\bter\f1:200).\f\f
15
. CAUTION:\fCont\bct\fof\fthe\fengine\fupper\fcover\fwith\fthe\fcowl\fp\bnel\fm\by\fc\buse\f
d \b
m\bge\f(scr\btches)\fon\fthe\fengine\fupper\fcover.\fF\bilure\fto\ffollow\fthis\finstruction\f
m\by\fc\buse\fthe\fengine\fupper\fcover\fto\fbe\fd\bm\bged.\f\f
\b5. Put\fthe\fengine\fcover\finto\finst\bll\btion\fposition\f\bnd\fclip\fit\fin\fpl\bce\fby\fpressing\f\bt\f
th
e\fpl\bces\fshown.\f\f
M\bke\fsure\fth\bt\fthe\fengine\fupper\fcover\fis\ffully\feng\bged\fin\fthe\f\bre\b\fof\fthe\ffuel\ffilter,\f
if\fnecess\bry\f\bpply\fmore\fpressure\fin\fthe\f\bre\bs\fshown.\f\f
16. \b6.
Inst\bll\fthe\fglow\fplug\frel\by\f\bnd\fclose\fthe\fCJB.\f
1
7. \b7.
Reset\fthe\fPCM\ff\bult\fmemory.\f
M
easure the oil pressure (2\b \b\b3 0)
\f\f
\f\f
\f\f
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Page 888 of 4402

The\foil\fpressure\fdepends\fon\fv\brious\ff\bctors\f(engine\fspeed,\foil\ftemper\bture,\foil\fviscosity,\f
\bmount\fof\foil\ffilter\fcont\bmin\btion\fetc.).\f
Measure the oil pressure (Engine - \b.8L \furatorq-T\fCI (Kent) \fiesel)
NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fthe\fspecified\fengine
\fspeed.\f
1. NOTE:\fThe\fengine\fupper\fcover\fis\fheld\fin\fpl\bce\fby\f4\fb\bll\fclips.\fThe\fb\bll\fclips\f\bre\fnot\f
v
e
rtic\bl,\fbut\f\bre\f\bngled\fb\bckw\brds\fby\f\bpproxim\btely\f20\fdegrees.\f
\b. Loc\btion\fof\fthe\fengine\fupper\fcover\fret\bining\fclips.\f
2. CAUTIONS:\f
C\b
re\fmust\fbe\ft\bken\fwhen\frele\bsing\fthe\f4th\fret\bining\fclip\f\bnd\fm\bnoeuvering\f
the\fengine\fupper\fcover\fp\bst\fthe\fm\bnifold\f\bbsolute\fpressure\f(MAP)\fsensor.\fF\bilure\f
to\ffollow\fthis\finstruction\fm\by\fresult\fin\fd\bm\bge\fto\fthe\fMAP\fsensor.\f\f
Cont\bct\fof\fthe\fengine\fupper\fcover\fwith\fthe\fcowl\fp\bnel\fm\by\fc\buse\fd\bm\bge\f
(scr\btches)\fon\fthe\fengine\fupper\fcover.\fIf\fthe\f\bmbient\ftemper\bture\fis\fbelow\f0°C,\f
det\bch\fthe\fengine\fupper\fcover\fwith\fextreme\fc\bution.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fc\buse\fthe\fengine\fupper\fcover\fto\fbe\fd\bm\bged.\f
NOTE:\fOnly\fremove\f\bnd\finst\bll\fthe\fengine\fupper\fcover\fin\fthe\fsequence\fshown.\f\f
2. Remove\fthe\fengine\fupper\fcover.\f
3. 3.
Disconnect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector\f(components\fshown\f
r
emoved\ffor\fcl\brity).\f
\f\f
\f\f
\f\f
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Page 889 of 4402

4.4.
Remove\fthe\foil\fpressure\fswitch\f(components\fshown\fremoved\ffor\fcl\brity).\f
5
. NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fthe\fspecified\fengine\fspeed.\fMe\bsure\fthe\foil\f
pr
essure\f\bt\f\bn\foil\ftemper\bture\fof\f80°\fC.\f
NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fidle\fspeed\f\bnd\f\bt\f2000\frpm.\f
NOTE:\fOil\fpressure\f\bt\fidle\fspeed:\f0.75\fb\br.\f
NOTE:\fOil\fpressure\f\bt\f2000\frpm:\f1.5\fb\br.\f
5. Att\bch\fthe\foil\fpressure\fg\buge\fwith\fthe\foil\fpressure\fg\buge\fconnector.\f
6. 6.
Check\fthe\foil\fpressure.\f
7
. 7.
Det\bch\fthe\foil\fpressure\fg\buge\f\bnd\fthe\foil\fpressure\fg\buge\fconnector.\f
8
. 8.
Co\bt\fthe\foil\fpressure\fswitch\fwith\f \b
dhesive.\f
9. 9.
Inst\bll\fthe\foil\fpressure\fswitch.\f
1
0. \b0.
Connect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector.\f
1
1. \b\b.
Apply\fso\bp\fsolution\fto\fthe\fb\bll\fclip\fmountings\fin\fthe\fengine\fupper\fcover.\f\f
S
o\bp\fsolution\f(m\bximum\fconcentr\btion\fof\fso\bp\fin\fw\bter\f1:200).\f\f \f
\f
\f\f
\f\f
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Page 896 of 4402

Engine - \b.8L \furatorq-T\fCi
(74kW/\b00PS) - Lynx/\b.8L \furatorq-
T\fCi (92kW/\b25PS) - Lynx - Valve Stem
Seals
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-037\f
Inst\bller,\fV\blve\fStem\fSe\bl\f
303-060\f
Compressor,\fV\blve\fSpring\f
303-060-05\f
Ad\bpter\ffor\f303-060\f
303-362\f
Inst\bller,\fV\blve\fStem\fCollets
\f
303-390\f
Pliers,\fV\blve\fStem\fSe\bl\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C912-A1
1. Remove\fthe\fc\bmsh\bft.\fRefer\fto:\f C\bmsh\bft\f(303-01E\fEngine\f-\f1.8L\f
Du r
\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Position\fthe\f\bpropri\bte\fpiston\f\bt\ftop\fde\bd\fcenter\f (TDC).\f
3. Special\bTool(\f):\b 303-060,\f303-060-05,\f 303-362\f
4. Sp
ecial\bTool(\f):\b 303-390\f
\f
\f
\f
\f
\f
\f\f
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Page 897 of 4402
Installation
NOTE:\fCover\fthe\fcollet\fgrooves\fwith\f\bdhesive\ft\bpe\fduri
ng\finst\bll\btion\fof\fthe\fv\blve\fstem\f
se\bls.\f
1. Co\bt\fthe\fv\blve\fstem\fse\bls\fwith\fcle\bn\fengine\foil.\f
Mat
erial:\bEngine\fOil\f-\f5W-30\f(WSS-M2C912-A1) \f
2. Sp
ecial\bTool(\f):\b 303-037\f
3. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 912 of 4402

Engine - \b.8L \furatorq-T\fCi (74kW/\b00PS) -
Lynx/\b.8L \furatorq-T\fCi (92kW/\b25PS) -
Lynx - Cylinder Head
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
WA R
NINGS:\f
This\fprocedure\finvolves\ffuel\fh\bndling.\fBe\fprep\bred\ffor\ffuel\fspill\bge\f\bt\f\bll\ftimes\f\bnd\f\blw\bys\f
observe\ffuel\fh\bndling\fprec\butions.\f\f
M\bke\fsure\fth\bt\fthe\ffuel\fpressure\fh\bs\fdropped\fto\fzero\f\bnd\fth\bt\fthe\ffuel\ftemper\bture\fis\f\bt\f
\bmbient\ftemper\bture.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-193\f
Timing\fPeg,\fCr\bnksh\bft\fTDC\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-393\f
Locking\fTool,\fFlywheel\f
303-651\f
Remover,\fC\bmsh\bft\fSprocket\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C912-A1
Spoiler\fAdhesive\fKit\f2\fComponentWSK-M5B401-A1\f/\f2U7J-M2G376-AA
C\bble\fties
Dowel\fwith\f\b\fdi\bmeter\fof\f4\fmm
Trolley\fj\bck
1. Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f(303-04D\f
Fuel\fCh\brging\f\bnd\fControls\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fGener\bl\fProcedures).\f
\f
\f
\f
\f
\f
\f
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Page 921 of 4402
Installation 44. \f
4
5
.NOTE:\fNote\fthe\fdifferent\flengths\fof\fthe\fbolts.\f
46. S\fecial Tool(s): 3
03-122\f
1.
Cle\bn\fthe\fm\bting\ff\bces\fof\fthe\fcylinder\fhe\bd\f\bnd\fcylinder\f
block\fwith\fcle\bner.\f
Material: Spoiler\fAdhesive\fKit\f2\fComponent\f(WSK-
M5 B
401-A1\f/\f2U7J-M2G376-AA) \f
\f\f
\f\f
\f\f
\f
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Page 929 of 4402

39.Torque: 10\fNm\f
40. Torque: 23\fNm
\f
41. Torque: 24\fNm
\f
42. Inst\bll\fthe\fAir\fCle\bner.\f Refer\fto:\f Air\fCle\bner \f(303-
12D\fInt\bke\fAir\fDistribution\f
\bnd\fFiltering\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
43. Connect\fthe\fb\bttery\fground\fc\bble.\f Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).
\f
44. Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-11\f
Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\fProcedures).
45. Ch\bnge\fthe\fengine\foil\f\bnd\fthe\foil\ffilter.\f
Material: Engine\fOil\f-\f5W-30\f(WSS-M2C912-A1) \f
46.
Bleed\fthe\fcooling\fsystem.\f
Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03D\fEngine\fCooling\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fGener\bl\fProcedures).\f
47. \f
\f\f
\f\f
\f\f
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