(#'
)
S
pecial Tools Required
Passenger’s seat
Driver’s seat
20-123
Front Seat-back Cover Replacement
A
DC
C
C
F
H I
J D
E
A
B
D
E
C
C
C
F
D
G H I
J E
H
KTC trim tool set SOJATP2014
SRS components are located in this area. Review the
S
RS component locations (see page 24-11) and the
precautions and procedures (see page 24-13) before
doing repairs or service.
Check the operation of the driver’s seat position sensor after any of these actions (see page 24-29):
– Driver’s seat position sensor replacement
– Cover plate (front side of driver’s seat slide rail) replacement
Calibrate the ODS unit after any of these actions (see page 24-27):
– Front passenger’s seat replacement (including any seat components)
– Replacement of the front seat weight sensors
– After a vehicle collision
NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when removing components.
Take care not to tear or damage the seat covers.
On the passenger’s seat, do not touch the OPDS sensor in the seat-back pad, and keep it away from oil.
Oil can corrode the sensor caution it to fail.
Put on gloves to protect your hands.
1. Remove the front seat (see page 20-118).
2. Remove the head restraint. 3
. From under the seat cushion, detach the side
airbag connector clip (A). On the driver’s seat,
disconnect the seat-back heater connector (B).
4. Release the hooks (C) from the seat cushion frame spring (D). Remove the wire ties (E), and pull the
side airbag harness (F) and the seat-back heater
harness (G) (driver’s seat) out through the slits (H)
in the seat cushion cover (I). Turn over the seat
cushion cover, and release the hooks (J).
(cont’d)
08/08/21 15:03:56 61SNR030_200_0125
ProCarManuals.com
DYNOMITE -2009-
’06-07 models
’08-09 model
20-125
A
B C
B
A B
C
E F
G
H
D A
A
10. Turn over the reinforcing cloth (A), then release the hooks (B) from the side airbag module holder (C).
Passenger’s seat is shown; driver’s seat is similar.
11. Passenger’s seat: Disconnect the OPDS sensor connectors (A) and the ODS unit subharness
connector (B) from the ODS unit (C), and pull them
in through the hole in the seat frame. Pull the ODS
unit subharness (D) out through the harness hole
(E) in the seat-back cover (F). Detach the harness
clips (G), and remove the wire tie (H). 12. Pinch the tabs on the ends of the head restraint
guides (A), and remove them from the seat-back.
(cont’d)
08/08/21 15:03:58 61SNR030_200_0127
ProCarManuals.com
DYNOMITE -2009-
(#'
)
S
pecial Tools Required
20-127
Front Seat Cushion Cover Replacement
Fastener Locations
AB
C
:Screw,2
BFas
tener Locations
:Screw,1
C:Clip,1
AB
B
A
Passenger’s seat
Driver’s seat C
KTC trim tool set SOJATP2014
SRS components are located in this area. Review the
S
RS component locations (see page 24-11) and the
precautions and procedures (see page 24-13) before
doing repairs or service.
Check the operation of the driver’s seat position sensor after any of these actions (see page 24-29):
– Driver’s seat position sensor replacement
– Cover plate (front side of driver’s seat slide rail) replacement
Calibrate the ODS unit after any of these actions (see page 24-27):
– Front passenger’s seat replacement (including any seat components)
– Replacement of the front seat weight sensors
– After a vehicle collision
NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when removing components.
Take care not to tear or damage the seat covers.
Put on gloves to protect your hands.
1. Remove the front seat (see page 20-118).
2. Remove the front seat belt buckle (see page 24-6).
3. Pull back the cap (A) to release the hooks (B), and remove the screws, then remove the height
adjuster handle (C). 4.
Remove the recline cover (A).
–1 Remove the recline knob (B) and the screw.
–2 Gently pull out the cover, then detach the clip, and release the hooks (C).
(cont’d)
08/08/21 15:03:59 61SNR030_200_0129
ProCarManuals.com
DYNOMITE -2009-
(#'
/)
HVAC (Heating, Ventilation, andAir Conditioning)
Climate Control
HVAC (Heating, Ventilation, and Air Conditioning)
...........................
...........................
Special Tools . 21-2
...
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..................
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..............
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Component Location Index . 21-3
A/C Service
Tips and Precautions . 21-6
A/C System Inspection . 21-6
A/C Refrigerant Oil Replacement . 21-7
A/C Line Replacement . 21-8
General Troubleshooting Information . 21-9
DTC Troubleshooting Index . 21-15
Symptom Troubleshooting Index . 21-16
System Description . 21-19
Circuit Diagram . 21-26
DTC Troubleshooting . 21-28
Climate Control Power and Ground Circuit
Troubleshooting . 21-53
Navigation Communication Line Circuit
Troubleshooting . 21-54
Radiator and A/C Condenser Fan Low Speed Circuit
Troubleshooting . 21-56
A/C Condenser Fan High Speed Circuit Troubleshooting . 21-60
A/C Compressor Clutch Circuit Troubleshooting . 21-62
A/C Signal Circuit Troubleshooting . 21-64
In-car Temperature Sensor Test . 21-67
In-car Temperature Sensor Replacement . 21-67
Outside Air Temperature Sensor Test . 21-68
Outside Air Temperature Sensor Replacement . 21-68
Sunlight Sensor Test . 21-69
Sunlight Sensor Replacement . 21-69
Evaporator Temperature Sensor Test . 21-70 ............
....
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Power Transistor Test . 21-71
Air Mix Control Motor Test . 21-72
Air Mix Control Motor
Replacement . 21-72
Mode Control Motor Test . 21-73
Mode Control Motor Replacement . 21-73
Recirculation Control Motor Test . 21-74
Recirculation Control Motor Replacement . 21-74
Climate Control Unit Removal/Installation . 21-75
Dust and Pollen Filter Replacement . 21-75
Blower Unit Removal/Installation . 21-76
Blower Unit Component Replacement . 21-77
Evaporator Core Replacement . 21-78
Expansion Valve Replacement . 21-80
Heater Unit/Core Replacement . 21-81
A/C Compressor Replacement . 21-83
A/C Compressor Clutch Check . 21-85
A/C Compressor Clutch Overhaul . 21-86
A/C Compressor Thermal Protector
Replacement . 21-87
A/C Compressor Relief Valve Replacement . 21-87
A/C Condenser Replacement . 21-88
Receiver/Dryer Desiccant Replacement . 21-89
Refrigerant Recovery . 21-90
System Evacuation . 21-91
System Charging . 21-92
Refrigerant Leak Check . 21-93
A/C System Noise Check . 21-97
A/C System Test . 21-99
08/08/21 14:40:45 61SNR030_210_0002
ProCarManuals.com
DYNOMITE -2009-
Î
21-4Climate Control
Component Location Index (cont’d)
A/C PRESSURE SENSOR
RADIATOR FAN
A/C CONDENSER FAN A/C CONDENSER FAN RELAY
BLOWER MOTOR RELAY
RADIATOR FAN RELAY
A/C COMPRESSOR CLUTCH RELAY
FAN CONTROL RELAY
UNDER-HOOD FUSE/RELAY BOX
A/C DIODE B A/C DIODE A
ECM/PCM
OUTSIDE AIR TEMPERATURE SENSOR
Test, page 22-70
Test, page 22-70
Test, page 22-70
Test, page 22-70
Test, page 22-70
Test, page 21-68
Replacement, page 21-68
08/08/21 14:40:50 61SNR030_210_0005
ProCarManuals.com
DYNOMITE -2009-
Î
21-5
EVAPORATOR CORE
(Located in the heater unit)
EVAPORATOR TEMPERATURE
SENSOR HEATER UNIT/CORE
RECIRCULATION
CONTROL MOTOR
POWER TRANSISTOR
AIR MIX CONTROL MOTOR DUST AND POLLEN FILTER
CLIMATE CONTROL UNIT
SUNLIGHT SENSOR
IN-CAR TEMPERATURE SENSOR MODE CONTROL MOTORBLOWER UNIT
EXPANSION VALVE
Replacement, page 21-78
Test, page 21-70 Replacement, page 21-81
Test, page 21-74
Replacement,page 21-74
Test, page 21-71
Test, page 21-72
Replacement, page 21-72 Replacement,
page 21-75
Removal/Installation, page 21-75
Test, page 21-69
Replacement, page 21-69
Test, page 21-67
Replacement, page 21-67 Test, page 21-73
Replacement, page 21-73Removal/Installation,
page 21-76
Component Replacement, page 21-77
Replacement, page 21-80
08/08/21 14:40:55 61SNR030_210_0006
ProCarManuals.com
DYNOMITE -2009-
(#'
)
21-8Climate Control
A/C Line Replacement
Discharge hose to the A/C compressor (6 x 1.0 mm): 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
A/C compressor to the A/C compressor bracket (8 x 1.25 mm): 22 N·m (2.2 kgf·m, 16 lbf·ft) Discharge hose to the A/C condenser (6 x 1.0 mm): 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
Receiver line to the A/C condenser (6 x 1.0 mm): 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
A/C line to the suction hose (24 x 1.5 mm): 31.9 N·m (3.2 kgf·m, 23.5 lbf·ft) A/C pressure sensor to the receiver line (11 x 1.0 mm): 11.3 N·m (1.2 kgf·m, 8.3 lbf·ft)
A/C COMPRESSOR
BRACKET
A/C COMPRESSOR DISCHARGE HOSE
A/C CONDENSER
RECEIVER LINE SUCTION HOSE
Suction hose to the A/C compressor (6 x 1.0 mm): 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) A/C lines to the evaporator (6 x 1.0 mm): 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) Receiver line to the A/C line (16 x 1.5 mm): 13.3 N·m (1.4 kgf·m, 9.8 lbf·ft)
A/C compressor bracket to the engine block (8 x 1.25 mm): 24 N·m (2.4 kgf·m, 17.7 lbf·ft) A/C LINES
A/C PRESSURE
SENSOR
08/08/21 14:40:56 61SNR030_210_0009
ProCarManuals.com
DYNOMITE -2009-
Checking for DTCs
DTC
(Temperature Indicator
Segment and AUTO
Indicator) Detection Item
21-12Climate Control
General Troubleshooting Information (cont’d)
AUTO INDICATOR
NM
TEMPERATURE INDICATOR
EG C
D
H
P
K
L
F
B A
J
The temperature display indicates single or multiple DTCs. If indicator segments A, C, E, G, J, M, and AUTO are on at
the same time, there may be an open in the common ground wire. If no DTCs are present, the indicator remains blank.
A An open in the in-car temperature sensor circuit (see page 21-31)B A short in the in-car temperature sensor circuit (see page 21-32)
C An open in the outside air temperature sensor circuit (see page 21-33)
D A short in the outside air temperature sensor circuit (see page 21-34) E An open in the sunlight sensor circuit (see page 21-35)F A short in the sunlight sensor circuit (see page 21-36)
G An open in the evaporator temperature sensor circuit (see page 21-37) H A short in the evaporator temperature sensor circuit (see page 21-39) J An open in the air mix control motor circuit (see page 21-40)
K A short in the air mix control motor circuit (see page 21-41) L A problem in the air mix control linkage, door, or motor (see page 21-42)
M An open or short in the mode control motor circuit (see page 21-44) N A problem in the mode control linkage, doors, or motor (see page 21-46) P A problem in the blower motor circuit (see page 21-47)
A and AUTO An open in the recirculation control motor circuit (see page 21-52) B and AUTO A problem in the recirculation control linkage, door, or motor (see page 21-51)
C and AUTO Climate control unit internal error (see page 21-28)
D and AUTO Climate control unit lost communication with gauge control module (TACH) (ILLUMI message) (see page 21-28)
E and AUTO A short in the recirculation control motor circuit (see page 21-29) F and AUTO Climate control unit lost communication with gauge control module (TACH) (ECT message) (see page 21-28)
J and AUTO Climate control unit lost communication with gauge control module (TACH) (VSP message) (see page 21-28)
K and AUTO Communication bus line error (see page 22-106) L and AUTO Climate control unit lost communication with gauge control module (TACH) (NE message) (see page 21-28)
08/08/21 14:40:58 61SNR030_210_0013
ProCarManuals.com
DYNOMITE -2009-