17-66EPS Components
Steering Gearbox Removal and Installation (cont’d)
A
B
C D
A
8x1.25mm B
A
7. Release the lock lever, and adjust the steering column to the full tilt up position, and to the full
telescopic in position.
8. Tighten the lock lever.
9. Hold the lower slide shaft (A) on the column with a piece of wire (B) between the joint yoke (C) of the
lower slide shaft and joint yoke (D) of the upper
shaft to prevent the slider shaft from pulling out.
10. Release the lock lever, and adjust the steering column to the full telescopic out position, then
tighten the lock lever. 11. Remove the steering joint bolt (A), and disconnect
the steering joint by moving the steering joint (B)
toward the column.
12. Remove the center guide (A) (if equipped), and discard it. The center guide is for factory assembly
use only.
13. Remove the cowl cover and under cowl panel (see page 20-163).
14. Remove the air cleaner housing (see page 11-345).
08/08/21 14:55:10 61SNR030_170_0067
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DYNOMITE -2009-
Î
18-19
5x0.8mmA
B C
A 07749-0010000
B Press
07746-0010500 B
E
Press
07965-SD90100
A C D
07GAD-SD40101 INSIDE
3. Remove the splash guard (A) and the snap ring (B)
from the knuckle (C).
4. Press the wheel bearing (A) out of the knuckle (B) using the attachment, the driver handle, and a
press. 5. Wash the knuckle and the hub thoroughly in high
flash point solvent before reassembly.
6. Press a new wheel bearing (A) into the knuckle (B) using the old bearing (C), a steel plate (D), the
attachment, the support base, and a press.
NOTE: Install the wheel bearing with the wheel speed sensor magnetic encoder (E) (brown color)
toward the inside of the knuckle.
Remove any oil, grease, dust, metal debris, and other foreign material from the encoder surface.
Keep all magnetic tools away from the encoder surface.
Be careful not to damage the encoder surface when you insert the wheel bearing.
(cont’d)
08/08/21 14:56:52 61SNR030_180_0019
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DYNOMITE -2009-
Ú
Î
¶
Reassembly
18-30Front Suspension
Damper/Spring Disassembly, Inspection, and Reassembly (cont’d)
A
B
C
D
A B
C FRONT
FRONT
44 °24 ’ 3 °
A C
B
D
C
A
Left
Right
A
12 x 1.25 mm
44 N·m (4.5 kgf·m, 33 lbf·ft)
C
07AAA-SVAA100
B
1. Install the damper spring (A) on the upper springmounting cushion (B) by aligning the upper end (C)
of the damper spring with the ledge portion (D) of
the upper spring mounting cushion.
2. Compress the damper spring.
3. Install all the parts except the self-locking nut and the cap onto the damper unit (A) by referring to the
Exploded View.
4. Align the bottom of the spring (B) and the stepped part of the lower spring seat (C) on the damper unit. 5. Align the damper bracket (A) and the damper
mounting base (B) so that the ‘‘ ’’ stamp (C) points
toward the front.
6. Align the angle of the stud bolt (D) on the damper bracket as shown.
7. Install the new self-locking nut (A).
8. Hold the damper shaft using a hex wrench (B), and tighten the self-locking nut using the strut nut
adapter (C) and a torque wrench to the specified
torque value.
9. Remove the damper/spring from the strut spring compressor.
10. Install the cap.
Replace.
08/08/21 14:57:40 61SNR030_180_0030
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DYNOMITE -2009-
(#'
!)
Except Type S Model
19-22Conventional Brake Components
Front Brake Caliper Overhaul
INNER PAD SHIM B
WEAR INDICATOR
OUTER PAD SHIM
INNER PAD SHIM A BRAKE PADS CALIPER
PIN B CALIPER PIN
12x1.25mm
108 N·m
(11.0 kgf·m,
79.6 lbf·ft)CALIPER
BRACKET
BLEED SCREW
9N·m
(0.9 kgf·m,
7lbf·ft) CALIPER
BODY
PAD RETAINERS
PISTON
BRAKE HOSE
BANJO BOLT
34 N·m
(3.5 kgf·m,
25 lbf·ft) PISTON SEAL
: Honda silicone grease (P/N 08C30-B0234M)
SEALING
WASHERS 10x1.0mm
50 N·m
(5.1 kgf·m, 37 lbf·ft) CALIPER PIN APIN BOOT
PISTON BOOT
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health. Avoid breathing dust particles.
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
NOTE: Make sure that the caliper pins are installed correctly. Upper caliper pin B and lower caliper pin A are different.
If these caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid brake pad wear, and
possibly uneven tire wear. Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off immediately with water.
To prevent dripping brake fluid, cover disc onnected hose joints with rags or shop towels.
Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
Before reassembling, check that all parts are free of dirt and other foreign particles.
Replace parts with new ones as specified in the illustration.
Make sure no dirt or other foreign matter gets in the brake fluid.
Make sure no grease or oil gets on the brake discs or pads.
When reusing brake pads, always reinstall them in their original positions to prevent loss of braking efficiency.
Do not reuse drained brake fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.
Coat the piston, the piston seal groove, and the caliper bore with clean brake fluid.
Use recommended greases in the front caliper set.
After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Install inner brake pad with
its wear indicator upward.
Replace.
Replace. Replace.
Replace.
08/08/21 15:00:58 61SNR030_190_0022
ProCarManuals.com
DYNOMITE -2009-
(#'
!)
Type S Model
19-23
INNER PAD SHIM B WEAR INDICATOR
OUTER PAD SHIM A
INNER PAD SHIM A BRAKE PADS CALIPER PIN B
CALIPER PIN
PIN BOOT
12 x 1.25 mm
108 N·m
(11.0 kgf·m,
79.6 lbf·ft) CALIPER
BRACKET
CALIPER PIN A
BLEED SCREW
9N·m
(0.9 kgf·m,
7lbf·ft)
CALIPER
BODY
PAD RETAINERS
PISTON
PISTON BOOT
BRAKE HOSE
BANJO BOLT
34 N·m
(3.5 kgf·m,
25 lbf·ft) PISTON SEAL
: Honda silicone grease (P/N 08C30-B0234M)
SEALING
WASHERS 8x1.0mm
33 N·m
(3.4 kgf·m, 25 lbf·ft)OUTER PAD SHIM B
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
Avoid breathing dust particles.
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
NOTE: Make sure that the caliper pins are installed correctly. Upper caliper pin B and lower caliper pin A are different.
If these caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid brake pad wear, and
possibly uneven tire wear. Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off immediately with water.
To prevent dripping brake fluid, cover disc onnected hose joints with rags or shop towels.
Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
Before reassembling, check that all parts are free of dirt and other foreign particles.
Replace parts with new ones as specified in the illustration.
Make sure no dirt or other foreign matter gets in the brake fluid.
Make sure no grease or oil gets on the brake discs or pads.
When reusing brake pads, always reinstall them in their original positions to prevent loss of braking efficiency.
Do not reuse drained brake fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.
Coat the piston, the piston seal groove, and the caliper bore with clean brake fluid.
Use recommended greases in the front caliper set.
After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Install inner brake pad with
its wear indicator upward. Replace.
Replace.
Replace.
Replace.
08/08/21 15:00:59 61SNR030_190_0023
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DYNOMITE -2009-
(#'
)
19-24 Conventional Brake Components
Master Cylinder Replacement
B
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
A B
D
E G
MASTER
CYLINDER SIDE
A
ABS: 15 N·m
(1.5 kgf·m, 11 lbf·ft)
VSA: 22 N·m
(2.2 kgf·m, 16 lbf·ft) C
15 N·m
(1.5 kgf·m,
11 lbf·ft)
D
F
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint,
wash it off immediately with water.
Be careful not to damage or deform the brake lines during removal and installation.
Plug the ends of the hoses and the joints to prevent spilling brake fluid.
1. Remove the air cleaner (see page 11-345).
2. Remove the reservoir cap and brake fluid from the master cylinder reservoir with a syringe.
3. Disconnect the brake fluid l evel switch connector
(A).
4. Remove the reservoir tank mounting bolt (B). 5. Disconnect the brake lines (A) from the master
cylinder (B). To prevent spills, cover the hose joints
with clean rags or shop towels.
6. Remove the master cylinder mounting nuts (C) and washers (D).
7. Remove the master cylinder from the brake booster (E). Be careful not to bend or damage the brake
lines when removing the master cylinder.
8. Remove the rod seal (F) from the master cylinder. NOTE: During installation, set a new rod seal onto
the master cylinder with its grooved side (G)
toward the master cylinder.
9. Install the master cylinder in the reverse order of removal, and note these items:
Coat the inner bore lip and outer circumference of the new rod seal with the Shin-Etsu silicone
grease (P/N 08798-9013).
Make sure not to get any silicone grease on the terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves.
Check the brake pedal height and free play after installing the master cylinder, and adjust it if
necessary (see page 19-6).
10. Bleed the brake system (see page 19-9).
11. Spin the wheels to check for brake drag.
Replace.
08/08/21 15:00:59 61SNR030_190_0024
ProCarManuals.com
DYNOMITE -2009-
(#'
!)
19-35
Rear Brake Caliper Overhaul
BRAKE HOSE8x1.0mm
23 N·m
(2.3 kgf·m, 17 lbf·ft)
SEALING WASHERS
BANJO BOLT
34 N·m
(3.5 kgf·m, 25 lbf·ft)
BLEED SCREW
9 N·m (0.9 kgf·m, 7 lbf·ft)
CALIPER BODY
RODO-RING
SLEEVE PISTON
CUP ADJUSTING BOLT
BEARING A
SPACER
ADJUSTING SPRING B
PISTON BOOT
PISTON SEAL
PISTON
ASSEMBLY
CIRCLIP
SPRING
GUIDE
SHAFT
SHAFT COVER
LEVER ARM
SPRING
WASHER PARKING NUT
27 N·m
(2.8 kgf·m, 20 lbf·ft) RETURN
SPRING
23 N·m
(2.3 kgf·m,
17 lbf·ft)
INNER PAD
SHIM BRAKE PADS PAD SPRING
CALIPER PIN A CALIPER PIN B
PAD
RETAINERS
CALIPER
BRACKET
: Honda silicone grease (P/N 08C30-B0234M)
OUTER PAD SHIM
WEAR INDICATOR
CALIPER PIN PIN BOOT 10x1.25mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
Avoid breathing dust particles.
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
NOTE: Make sure that the caliper pins are installed correctly. Upper caliper pin B and lower caliper pin A are different.
If these caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid pad wear, and possibly
uneven tire wear. Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off immediately with water.
To prevent dripping brake fluid, cover disc onnected hose joints with rags or shop towels.
Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
Before reassembling, check that all parts are free of dirt and other foreign particles.
Replace parts with new ones as specified in the illustration.
Make sure no dirt or other foreign matter gets into the brake fluid.
Make sure no grease or oil gets on the brake discs or pads.
When reusing brake pads, always reinstall them in their original positions to prevent loss of braking efficiency.
Do not reuse drained brake fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.
Coat the piston, the piston seal groove, and the caliper bore with clean brake fluid.
Use recommended greases in the rear caliper set.
After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Replace.
Replace.
Replace. Replace.
Replace.
Replace.
Install inner pad
with its wear
indicator downward. Replace.
08/08/21 15:02:07 61SNR030_190_0035
ProCarManuals.com
DYNOMITE -2009-
VSA System Features
Oversteer control
Understeer control
19-111
with VSAwithout VSA The brake makes the yaw rate opposite
to the turning direction
with VSA
without VSA
The brake increases the yaw rate toward
the turning direction
The throttle control effect;
reduces vehicle speed
increases cornering force
Applies the brake to the front and rear outside wheels
Applies the brake to the rear inside wheel
Controls the engine torque when accelerating
(cont’d)
08/08/21 15:04:54 61SNR030_190_0111
ProCarManuals.com
DYNOMITE -2009-