11-336Fuel Supply System
Fuel Tank Unit Removal and Installation (cont’d)
A
B
07AAA-SNAA100 A
120 N·m
(12.2 kgf·m, 88.2 lbf·ft) A
A
4. Install a locknut plate (A) and a new locknut (B).
5. Using the special tool, tighten the new locknut (A) to the specified torque.
NOTE: After tightening, make sure the marks are still aligned.
After installation, check the base gasket, visually or by hand, to make sure it is not pinched. 6. Connect the fuel tank unit 4P connector, then
connect the quick-connect fitting.
7. Reconnect the negative cable to the battery, and turn the ignition switch to ON (II) (but do not
operate the starter motor). The fuel pump will run
for about 2 seconds, and fuel pressure will rise.
Repeat this two or three times, then check that
there is no leakage in the fuel supply system.
8. Install the access panel (A) to the floor.
9. Install the rear floor upper cross-member (A).
10. Install the rear seat cushion (see page 20-131).
11. Install the fuel fill cap.
08/08/21 14:30:59 61SNR030_110_0336
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DYNOMITE -2009-
(#')
11-340 Fuel Supply System
Fuel Gauge Sending Unit Test
A
A
B
FUEL TANK UNIT 4P CONNECTOR
ORN
LT GRN
NOTE: For the fuel gauge system circuit diagram, refer
to the Gauges Circuit Diagram (see page 22-244). 1. Check the No. 10 METER (7.5 A) fuse in the under- dash fuse/relay box before testing.
2. Check for body electrical system DTCs. If no DTCs are found, go to step 3.
If DTC B1175 or B1176 is indicated, go to theindicated DTC’s troubleshooting.
3. Turn the ignition switch to LOCK (0).
4. Remove the rear seat cushion (see page 20-131).
5. Remove the rear floor upper cross-member (A). 6. Remove the access panel (A) from the floor.
7. Disconnect the fuel tank unit 4P connector (B).
8. Measure the voltage between fuel tank unit 4P
connector terminals No. 1 and No. 3 with the
ignition switch ON (II). There should be battery
voltage.
If the voltage is OK, go to step 9.
If the voltage is not as specified, check for: – a short in the ORN wire to ground.
– anopenintheORNorLTGRNwire.
9. Turn the ignition switch to LOCK (0).
10. Remove the fuel tank unit from the fuel tank (see page 11-334).
Wire side of female terminals
08/08/21 14:31:01 61SNR030_110_0340
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DYNOMITE -2009-
(#'
)
µµ
Front and rear wheel radial runout:
Standard: 0 0.7 mm (0 0.03 in.)
Service limit: 1.5 mm (0.06 in.) Special Tools Required
Front
18-1018-10Front and Rear Suspension
Wheel Runout Inspection (cont’d) Wheel Bolt Replacement
Press
A
B
C C
4. Reset the dial gauge to the position shown, and
measure the radial runout.
5. If the wheel runout is not within the specification, check the wheel bearing end play (see page 18-9),
and make sure the mating surfaces on the brake
disc and the inside of the wheel are clean.
6. If the bearing end play is within the specification but the wheel runout is more than the service limit,
replace the wheel. Ball joint remover, 28 mm 07MAC-SL0A202
Do not use a hammer or impact tools (pneumaticor electric) to remove and install the wheel bolts.
Be careful not to damage the threads of the wheel bolts.
1. Remove the front hub (see page 18-15).
2. Separate the wheel bolt (A) from the hub (B) using a hydraulic press. Support the hub with hydraulic
press attachments (C) or equivalent tools.
NOTE: Before installing the new wheel bolt, clean
the mating surfaces, on the bolt and the hub.
3. Insert the new wheel bolt into the hub while aligning the splined surfaces on the hub hole with
the wheel bolt.
NOTE: Degrease all around the wheel bolt.
Make sure the wheel bolt is installed vertically in relation to the hub disc surface.
4. Install the wheel bolt using a hydraulic press until the wheel bolt shoulder is fully seated.
5. Install the front hub (see page 18-15). NOTE: If you cannot tighten the wheel nut to the
specified torque value when installing the wheel,
replace the front hub as an assembly.
08/08/21 14:56:47 61SNR030_180_0010
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DYNOMITE -2009-
(#'
)
µµ
Front and rear wheel radial runout:
Standard: 0 0.7 mm (0 0.03 in.)
Service limit: 1.5 mm (0.06 in.) Special Tools Required
Front
18-1018-10Front and Rear Suspension
Wheel Runout Inspection (cont’d) Wheel Bolt Replacement
Press
A
B
C C
4. Reset the dial gauge to the position shown, and
measure the radial runout.
5. If the wheel runout is not within the specification, check the wheel bearing end play (see page 18-9),
and make sure the mating surfaces on the brake
disc and the inside of the wheel are clean.
6. If the bearing end play is within the specification but the wheel runout is more than the service limit,
replace the wheel. Ball joint remover, 28 mm 07MAC-SL0A202
Do not use a hammer or impact tools (pneumaticor electric) to remove and install the wheel bolts.
Be careful not to damage the threads of the wheel bolts.
1. Remove the front hub (see page 18-15).
2. Separate the wheel bolt (A) from the hub (B) using a hydraulic press. Support the hub with hydraulic
press attachments (C) or equivalent tools.
NOTE: Before installing the new wheel bolt, clean
the mating surfaces, on the bolt and the hub.
3. Insert the new wheel bolt into the hub while aligning the splined surfaces on the hub hole with
the wheel bolt.
NOTE: Degrease all around the wheel bolt.
Make sure the wheel bolt is installed vertically in relation to the hub disc surface.
4. Install the wheel bolt using a hydraulic press until the wheel bolt shoulder is fully seated.
5. Install the front hub (see page 18-15). NOTE: If you cannot tighten the wheel nut to the
specified torque value when installing the wheel,
replace the front hub as an assembly.
08/08/21 14:56:47 61SNR030_180_0010
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DYNOMITE -2009-
(#'
)
Exploded View
18-4218-42 Rear Suspension
Damper Replacement (cont’d) Spring Replacement
A
B
C
10x1.25mm
B C
A
10x1.25mm
29 N·m
(3.0 kgf·m,
22 lbf·ft) SPRING MOUNTING
RUBBER
SPRING
LOWER SPRING SEAT
5. Install the damper mounting bushing (A), the damper mounting washer (B), and the new self-
locking nut (C) on the damper shaft.
6. Tighten the self-locking nut (A) to the specified torque value while holding the damper shaft (B)
with a hex wrench (C).
7. Install the trunk side trim panel (see page 20-80).
8. Clean the mating surfaces of the brake disc and the inside of the wheel, then install the rear wheel.
9. Check the wheel alignment, and adjust it if necessary (see page 18-5).
Replace.
Replace. Check for weakness
and damage.
Check for damage.
Check for deterioration
and damage.
08/08/21 14:58:17 61SNR030_180_0042
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DYNOMITE -2009-
(#'
)
Exploded View
18-4218-42 Rear Suspension
Damper Replacement (cont’d) Spring Replacement
A
B
C
10x1.25mm
B C
A
10x1.25mm
29 N·m
(3.0 kgf·m,
22 lbf·ft) SPRING MOUNTING
RUBBER
SPRING
LOWER SPRING SEAT
5. Install the damper mounting bushing (A), the damper mounting washer (B), and the new self-
locking nut (C) on the damper shaft.
6. Tighten the self-locking nut (A) to the specified torque value while holding the damper shaft (B)
with a hex wrench (C).
7. Install the trunk side trim panel (see page 20-80).
8. Clean the mating surfaces of the brake disc and the inside of the wheel, then install the rear wheel.
9. Check the wheel alignment, and adjust it if necessary (see page 18-5).
Replace.
Replace. Check for weakness
and damage.
Check for damage.
Check for deterioration
and damage.
08/08/21 14:58:17 61SNR030_180_0042
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DYNOMITE -2009-
Installation
18-44Rear Suspension
Spring Replacement (cont’d)
A
B
C A
B
C
A B
C
10. Lower the floor jack gradually.
11. Remove the spring mounting rubber (A), the spring (B) and the lower spring seat (C).
NOTE: If the clip is installed inside the spring
mounting rubber, discard it. 1. Install the spring mounting rubber (A), the spring
(B) and the lower spring seat (C).
2. Align the bottom of the spring (A) and the lower spring seat (B) with the trailing arm (C) as shown.
08/08/21 14:58:19 61SNR030_180_0044
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DYNOMITE -2009-
Seats
Bumpers
Hood
Trunk Lid
Fuel Fill Door
Exterior TrimFenderwell
Openers
Frame......................
............................................... ...............
................ .......
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...
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...
Component Location Index
. 20-116
Front Seat Active Head Restraint Inspection . 20-117
Front Seat Removal/Installation . 20-118
Front Seat Frame Replacement . 20-120
Front Seat-back Cover Replacement . 20-123
Front Seat Cushion Cover Replacement . 20-127
Rear Seat Removal/Installation . 20-131
Rear Seat-back Latch Replacement . 20-135
Rear Seat-back Release Lever/Cable Removal/Installation . 20-136
Rear Seat Armrest Beverage Holder Replacement . 20-137
Rear Seat Armrest Replacement . 20-138
Rear Seat-back Cover Replacement . 20-139
Rear Seat Side Bolster Cover Replacement . 20-143
Rear Seat Cushion Cover Replacement . 20-143
Rear Seat Armrest Cover Replacement . 20-144
.........
...........................................
........................................... ..........
........................................... .........
...........................................
........................................... ..........
...........................................
Front Bumper Removal/Installation . 20-146
Front Bumper Lower Grille
Replacement . 20-148
Front Bumper Lower Side Plate Replacement . 20-148
Rear Bumper Removal/Installation . 20-149
Rear Bumper Lower Cover Replacement . 20-151
...................................... ................................................
......................................
................................................
Hood Adjustment
. 20-152
Hood Seal Replacement . 20-153
Hood Insulator Replacement . 20-154
................................ ..............
..............
................................
..............
..............
Trunk Lid Adjustment
. 20-155
Trunk Lid Torsion Bar Replacement . 20-156
Trunk Lid Weatherstrip Replacement . 20-157
Trunk Lid Cushion Replacement . 20-157
.........................................
.........................
................
Fuel Fill Door Adjustment
. 20-158
Fuel Cap Adapter Replacement . 20-159
........................................
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.......................... ......................
...................... ...
..............
................
..................
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.......................... ......................
...................... ...
..............
................
..................
Front Grille Replacement
. 20-160
Front Fender Trim Replacement . 20-162
Front Grille Cover Replacement . 20-163
Cowl Cover Replacement . 20-163
Roof Molding Replacement . 20-165
Door Molding Replacement . 20-167
Side Sill Protection Tape Replacement . 20-168
Rear License Trim Replacement . 20-168
Trunk Lid Spoiler Replacement . 20-169
Emblem/Sticker Replacement . 20-170 .............
...................... ............
......
.............
.............
......................... .................... .............
...................... ............
......
.............
.............
......................... ....................
Front Inner Fender Replacement . 20-171
Splash Shield Replacement
. 20-172
Front Fender Fairing Replacement . 20-173
Middle Floor Undercover Replacement . 20-174
Rear Floor Undercover Replacement . 20-174
Fuel Pipe Protector Replacement . 20-175
Rear Fender Cover Replacement . 20-175
Rear Strake Replacement . 20-176
Rear Air Outlet Replacement . 20-176
...................... ............
..................
..........................
........................................... .....
...................
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..................
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........................................... .....
...................
Component Location Index
. 20-177
Hood Opener Cable Replacement . 20-178
Trunk Lid Opener Cable/Fuel Fill Door Opener Cable Replacement . 20-179
Hood Latch Replacement . 20-181
Trunk Lid Opener/Fuel Fill Door Opener Replacement . 20-182
Trunk Lid Lock Cylinder Replacement . 20-184
Trunk Lid Latch Replacement . 20-185
...........................................
........................................... ............................
...................................
...........................................
...........................................
............................
...................................
Upper Dashboard Support Gusset
Replacement . 20-186
Rear Floor Upper Cross-member Gusset Replacement . 20-186
Subframe Replacement . 20-187
Frame Repair Chart . 20-188
08/08/21 14:58:49 61SNR030_200_0003
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DYNOMITE -2009-