Page 2658 of 5135

330C7±01
F44818
33±10
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
For parking brake cable assy No.2, perform the same procedure to the RH sid\
e.
1. REMOVE REAR WHEEL
2.DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (See page 30±31)
3.REMOVE REAR DISC(See page 33±14)
4.REMOVE PARKING BRAKE ADJUSTER KIT (See page 33±14)
5.REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET(See page 33±14)
6.REMOVE PARKING BRAKE SHOE KIT (See page 33±14) SST 09718±00010
7. DISCONNECT PARKING BRAKE CABLE ASSY NO.3
(a) Using needle±nose pliers, and disconnect the parkingbrake cable assy No.3 from the backing plate.
8. REMOVE EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
9. REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(See page 33±7)
10. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE) (See page 33±7)
11. REMOVE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 3 nuts and fuel tank protector No.1 (When re-placing parking brake cable assy No.2).
(b) Remove the 4 bolts and cable retainer from the body.
(c) Disconnect the parking brake cable assy No.3 from the equalizer, and remove the parking brake cable assy No.3.
Page 2694 of 5135

D30342
D30343
D30346
D30344
40±26
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
11. SEPARATE CONNECTOR
(a) Separate the 2 wire harnesse clamps from the oil filler tube.
(b) Separate the transmission wire connector.
(c) Separate the park/neutral position switch connector.
(d) Separate the 2 speed sensor connectors.
12. REMOVE TRANSMISSION CONTROL CABLE CLAMP
(a) Remove the bolt and transmission control cable clamp from the automatic transaxle.
13. REMOVE TRANSMISSION OIL FILLER TUBE SUB±ASSY
(a) Remove the ATF level gauge.
(b) Remove the bolt and oil filler tube.
(c) Remove the O±ring from the oil filler tube.
14. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1
(a) Remove the 3 bolts and control cable bracket No.1.
15. REMOVE FRONT WHEELS
16. REMOVE ENGINE UNDER COVER RH
17. REMOVE ENGINE UNDER COVER LH
18. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug gasket and drain ATF.
(b) Install a new gasket and drain plug. Torque: 49 N m (500 kgf cm, 36 ft lbf)
19. DRAIN COOLANT
(a)1AZ±FE (See pege 16±19)
(b)1AZ±FSE (See pege 16±31)
Page 2697 of 5135
D30393
C85794
D25407
D25408
C85790
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
40±29
AVENSIS REPAIR MANUAL (RM1018E)
33. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING BRACKET
(a) Remove the 2 bolts and engine mounting bracket FR from
the automatic transaxle.
34. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING BRACKET
(a) Remove the 3 bolts and engine mounting bracket RR
from the automatic transaxle.
35. REMOVE FLYWHEEL HOUSING UNDER COVER
(a) Remove the flywheel housing under cover from the auto-
matic transaxle.
36. REMOVE AUTOMATIC TRANSAXLE ASSY
(a) Turn the crankshaft to remove the 6 bolts while holding
the crankshaft pulley bolt with a wrench.
(b) Remove the 9 bolts.
(c) Separate and remove the automatic transaxle.
Page 2700 of 5135
D25407
C85794
D30393
G20928
D25738
40±32
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
41. INSTALL FLYWHEEL HOUSING UNDER COVER
(a) Install the flywheel housing under cover to the automatic
transaxle.
42. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket RR and 3 bolts to the
automatic transaxle.
Torque: 64 Nm (652 kgfcm, 47 ftlbf)
43. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket FR and 2 bolts to the
automatic transaxle.
Torque: 64 Nm (652 kgfcm, 47 ftlbf)
44. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
INSULATOR
(a) Install the engine mounting insulator RR and bolt to the
engine mounting bracket RR.
Torque: 87 Nm (887 kgfcm, 64 ftlbf)
(b) Tighten the 3 nuts and bolt.
Torque: 52 Nm (530 kgfcm, 38 ftlbf)
Page 2701 of 5135

D30351
D30861
B
A
A
AA
C85797
C80168
A
A
BC
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
40±33
AVENSIS REPAIR MANUAL (RM1018E)
45. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket LH and 3 bolts to the
automatic transaxle.
Torque: 64 N m (653 kgf cm, 47 ft lbf)
46. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator LH, 5 bolts and nut. Torque:
Bolt A: 52 N m (530 kgf cm, 38 ft lbf)
Nut B: 80 N m (816 kgf cm, 59 ft lbf)
47. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the bolt and nut to the engine mounting bracket FR. Torque: 52 N m (530 kgf cm, 38 ft lbf)
48. INSTALL ENGINE MOUNTING MEMBER SUB±ASSY CENTER
(a) Install the center member and 4 bolts. Torque:
Bolt A: 45 N m (459 kgf cm, 33 ft lbf)
Bolt B: 96 N m (979 kgf cm, 71 ft lbf)
Bolt C: 52 N m (530 kgf cm, 38 ft lbf)
49. INSTALL STARTER ASSY
(a) Install the starter with the 2 bolts. Torque: 37 N m (377 kgf cm, 27 ft lbf)
(b) Connect the connecter.
(c) Install the starter wire with the nut. Torque: 9.8 N m (100 kgf cm, 87 in. lbf)
50.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
51.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
52.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±7)
53. INSTALL FRONT WHEELS
Page 2703 of 5135

D30342
D30341
BA
A
C81535
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
40±35
AVENSIS REPAIR MANUAL (RM1018E)
59. CONNECT CONNECTOR
(a) Connect the 2 clamps to the oil filler tube.
(b) Connect the transmission wire connector.
(c) Connect the park/neutral position switch connector.
(d) Connect the 2 speed sensor connectors.
60. INSTALL WIRE HARNESS
(a) Install the 2 wire harnesses and wire harness bracket with
the 3 bolts.
Torque:
Bolt A: 5.0 N m (51 kgf cm, 44 in. lbf)
Bolt B: 8.4 N m (86 kgf cm, 74 in. lbf)
61. INSTALL TRANSMISSION CONTROL CABLE ASSY
(a) Temporarily install the control cable to the control shaft le- ver with nuts.
(b) Install the control cable and clip to the bracket.
62. INSTALL AIR CLEANER ASSY Torque: 5.0 N m (50 kgf cm, 44 in. lbf)
63. INSTALL BATTERY CARRIER Torque: 13 N m (132 kgf cm, 10 ft lbf)
64. INSTALL BATTERY
65. INSTALL ENGINE COVER SUB±ASSY NO.1 Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
66. INSTALL HOOD SUB±ASSY
Torque: 13 N m (132 kgf cm, 10 ft lbf)
67.INSPECT HOOD SUB±ASSY (See page 75±2)
68.ADJUST HOOD SUB±ASSY (See page 75±2)
69. ADD COOLANT
(a)1AZ±FE (See pege 16±13)
(b)1AZ±FSE (See pege 16±25)
70. ADD AUTOMATIC TRANSAXLE FLUID
71.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
72.ADJUST SHIFT LEVER POSITION (See page 40±69)
73.INSPECT SHIFT LEVER POSITION (See page 40±69)
74.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
75. CHECK ABS SPEED SENSOR SIGNAL
Page 2709 of 5135

C91882
C94723
D25372
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U341E)
40±13
AVENSIS REPAIR MANUAL (RM1018E)
18. REMOVE TRANSMISSION CONTROL CABLE
BRACKET NO.1
(a) Disconnect the wire harness clamp.
(b) Remove the 2 bolts and control cable bracket.
19. SEPARATE WIRE HARNESS
(a) Remove the bolt and wire harness.
20. SUSPEND ENGINE ASSY
(a) Install the No.1 and No.2 engine hangers in the correct
direction.
Parts No.:
No.1 engine hanger: 12281±22021
No.2 engine hanger: 12281±15040
Bolt: 91512±B1016
Torque: 38 N m (387 kgf cm, 28 ft lbf)
(b) Attach the engine chain hoist to the engine hangers.
CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other parts.
21. REMOVE FRONT WHEELS
22. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug. Torque: 49 N m (500 kgf cm, 36 ft lbf)
23.REMOVE EXHAUST PIPE ASSY FRONT (See page 15±2)
24.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6)
SST 09520±01010, 09520±24010 (09520±32040)
25.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
26. REMOVE STARTER ASSY
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the connector.
(c) Remove the 2 bolts and starter.
27. SUPPORT AUTOMATIC TRANSAXLE ASSY
(a) Support the automatic transaxle with a transmission jack.
Page 2711 of 5135
C80166
C95354
D30347
D30348
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U341E)
40±15
AVENSIS REPAIR MANUAL (RM1018E)
31. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING INSULATOR
(a) Remove the bolt and nut from the engine mounting brack-
et FR.
32. REMOVE ENGINE MOUNTING MEMBER SUB±ASSY
CENTER
(a) Remove the 4 bolts and center member with engine
mounting insulator FR.
33. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING BRACKET
(a) Remove the 2 bolts and engine mounting bracket FR.
34. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING BRACKET
(a) Remove the 3 bolts and engine mounting bracket RR.
35. REMOVE FLYWHEEL HOUSING UNDER COVER
(a) Remove the flywheel housing under cover from the automatic transaxle.