2005 TOYOTA AVENSIS heater

A85746
Union to Connector Tube Hose
Fuel Filter Assy Vacuum Reservoir Sub−assy
43 (440, 32)
43 (440, 32)
zGasket
zGasketCompression Spring
Floor Panel Brace Front Exhaust Pipe Assy Front
Compression Spring
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzGasket
7.5 (76, 66 in.
lbf)
Exhaust Pipe Assy
30 (302, 22)
7.5 (76, 66 in.
lbf)
Heater Bracket
Heater Pump Assy25 (255, 18)
25 (255, 18)
7.5 (76, 66 in.
lbf)
18 (178, 13)
7.5 (76, 66 in.
lbf)
w/ Cold Area:
w/ Cold Area:
w/ Cold Area:
8.3 (85, 73 in.
lbf)
Air Tube No. 1
x2
43 (440, 32)
6.0 (61, 53 in.
lbf)
13−10− INTAKETURBOCHARGER SUB−ASSY (1CD−FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)

141NM−01
14 −166−
ENGINE MECHANICAL CYLINDER HEAD GASKET (1CD −FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)
REPLACEMENT
1. REMOVE FRONT WHEEL RH
2. REMOVE ENGINE UNDER COVER LH
3. REMOVE ENGINE UNDER COVER SUB −ASSY NO.1
4. REMOVE ENGINE UNDER COVER RH
5. REMOVE RADIATOR SUPPORT OPENING COVER
6. REMOVE ENGINE ROOM COVER SIDE
7. DRAIN ENGINE COOLANT (See page 16 −19)
8. DRAIN ENGINE OIL (See Pub. No. RM1018E on page 17 −30)
9. REMOVE ENGINE COVER SUB −ASSY NO.1 (See page 14 −90)
10. REMOVE VACUUM RESERVOIR SUB −ASSY (See page 14 −108)
11. REMOVE AIR CLEANER ASSY (See page 14 −108)
12. REMOVE BATTERY
13. REMOVE AIR TUBE NO.2 (See page 14 −108)
14. REMOVE AIR TUBE NO.1 (See page 14 −108)
15. REMOVE INJECTOR DRIVER (See page 14 −108)
16. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See Pub. No. RM1018E on page 14 −269)
17. REMOVE GENERATOR V BELT (See Pub. No. RM1018E on page 14 −269)
18. SEPARATE POWER STEERING IDLE PULLEY BRACKET (See page 14 −138)
19. DISCONNECT ENGINE WIRE (See page 14 −138)
20. DISCONNECT VACUUM HOSE (See page 14 −108)
21. REMOVE DIFFERENTIAL PRESSURE SENSOR ASSY(See page 14 −108)
22. REMOVE ENGINE MOUNTING INSULATOR SUB −ASSY RH (See page 14 −138)
23. REMOVE CRANKSHAFT PULLEY (See page 14 −138)
SST 09213 −54015 (09213 −70020), 09330 −00021, 09950 −50013 (09951 −05010, 09952 −05010,
09953 −05020, 09954 −05031)
24. REMOVE IDLER PULLEY SUB −ASSY (See page 14 −138)
25. REMOVE TIMING BELT NO.2 COVER (See page 14 −138)
26. REMOVE TIMING BELT NO.1 COVER (See page 14 −138)
27. REMOVE TIMING BELT GUIDE
28. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14 −138)
29. SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14 −138)
30. REMOVE TIMING CHAIN COVER PLATE (See page 14 −138)
31. REMOVE TIMING BELT (See page 14 −138)
HINT:
If reusing the timing belt, draw an arrow on the timing belt which indicates the engine revolution direction
and put match marks on the pulleys and timing belt.
32. REMOVE FUEL FILTER ASSY (See Pub. No. RM1018E on page 11 −82)
33. REMOVE HEATER PUMP ASSY (W/ COLD AREA) (See page 13 −12)
34. REMOVE HEATER BRACKET (W/ COLD AREA) (See page 13 −12)
35. REMOVE FLOOR PANEL BRACE FRONT (See page 15 −6)
36. REMOVE EXHAUST PIPE ASSY FRONT (See page 15 −6)
37. REMOVE EXHAUST PIPE ASSY (W/ COLD AREA) (See page 13 −12)
38. DISCONNECT RADIATOR HOSE INLET
39. DISCONNECT HEATER INLET WATER HOSE
40. DISCONNECT HEATER OUTLET WATER HOSE
41. DISCONNECT FUEL PIPE TO FUEL TUBE FUEL HOSE
42. DISCONNECT OIL COOLER HOSE

A87960
Fulcrum Length
30 cm (11.81 in.)
SST
−
ENGINE MECHANICAL CYLINDER HEAD GASKET (1CD −FTV)(From
September, 2003)14 −175
AVENSIS Supplement (RM1045E)
(b) Using SST, tighten the nut of the fuel inlet pipe on the
common rail side.
SST 09023 −12700
Torque:
31 N
m (316 kgf
cm, 23 ft
lbf) with SST
34 N
m (347 kgf
cm, 25 ft
lbf) without SST
HINT:
S Use a torque wrench with the fulcrum length of 30 cm
(11.81 in.).
S After the inlet pipe is reassembled, check that the used
pipe has no deflection and is installed properly. If it has
deflection or could not be installed properly, replace the
used pipe with a new pipe.
(c) Using SST, tighten the nut of the fuel inlet pipe on the pump side.
SST 09023 −12700
Torque:
31 N
m (316 kgf
cm, 23 ft
lbf) with SST
34 N
m (347 kgf
cm, 25 ft
lbf) without SST
HINT:
S Use a torque wrench with the fulcrum length of 30 cm
(11.81 in.).
S After the inlet pipe is reassembled, check that the used
pipe has no deflection and is installed properly. If it has
deflection or could not be installed properly, replace the
used pipe with a new pipe.
103. INSTALL TURBOCHARGER SUB −ASSY (See page 13 −12)
104. INSTALL TURBO OIL INLET PIPE SUB −ASSY (See page 13 −12)
105. INSTALL TURBOCHARGER STAY (See page 13 −12)
106. INSTALL MANIFOLD CONVERTER SUB −ASSY (See page 13 −12)
107. INSTALL MANIFOLD STAY NO.2 (See page 13 −12)
108. INSTALL VACUUM TRANSMITTING PIPE SUB −ASSY NO.2 (See page 14 −108)
SST 09023 −38200
109. INSTALL VACUUM TRANSMITTING PIPE SUB −ASSY NO.1 (See page 14 −108)
SST 09023 −38200
110. INSTALL EXHAUST GAS TEMPERATURE SENSOR (See page 14 −108)
SST 09023 −38400
111. INSTALL GENERATOR ASSY (See Pub. No. RM1018E on page 19 −29)
112. INSTALL EGR PIPE INSULATOR (See page 13 −12)
113. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.2 (See page 13 −12)
114. INSTALL TURBO INSULATOR NO.1 (See page 13 −12)
115. INSTALL TURBO INSULATOR NO.2 (See page 13 −12)
116. INSTALL EXHAUST PIPE ASSY (W/ COLD AREA) (See page 13 −12)
117. INSTALL EXHAUST PIPE ASSY FRONT (See page 15 −6)
118. INSTALL FLOOR PANEL BRACE FRONT (See page 15 −6)
119. INSTALL HEATER BRACKET (W/ COLD AREA) (See page 13 −12)
120. INSTALL HEATER PUMP ASSY (W/ COLD AREA) (See page 13 −12)
121. INSTALL FUEL FILTER ASSY (See Pub. No. RM1018E on page 11 −82)

A84285
A87968
Air Hose No. 3
(a)(b)
(a)
(b)
A79178
− ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD−FTV)(From September,
2003)14−109
AVENSIS Supplement (RM1045E)
18. REMOVE ENGINE ROOM RELAY BLOCK NO.3
(a) Remove the 2 bolts, then remove the engine room relay
block.
19. REMOVE RADIATOR ASSY (W/ AIR CONDITIONING)
(See Pub. No. RM1018E on page 16−51)
20. DISCONNECT HEATER INLET WATER HOSE
21. DISCONNECT HEATER OUTLET WATER HOSE
22. DISCONNECT FUEL HOSE NO.2
23. REMOVE AIR TUBE NO.2
(a) Loosen the 2 hose clamps, then disconnect the air hose
No. 3.
(b) Remove the 2 bolts and air tube No. 2.
24. SEPARATE TRANSMISSION CONTROL CABLE ASSY
(a) Remove the 2 clips, then separate the control cable assembly.
25. REMOVE INJECTOR DRIVER
(a) Remove the 2 nuts which secure the injector driver.
(b) Disconnect the injector driver connector and harness clamp.
(c) Remove the injector driver.
26. DISCONNECT ENGINE WIRE
(a) Remove the glove compartment door.
(b) Disconnect the engine wire from the ECM and junction
block.
(c) Pull out the engine wire.
(d) Disconnect the engine wire from the engine room junction
block.
(e) Remove the bolt, then disconnect the wire harness from
the body.

A32664
A56213
Wooden Block
A83481
14−80
−
ENGINE MECHANICAL CYLINDER HEAD GASKET (2AZ −FSE)
AVENSIS Supplement (RM1045E)
42. REMOVE BATTERY (See page 14 −45)
43. REMOVE AIR CLEANER ASSEMBLY WITH HOSE (See page 14 −23)
44. DISCONNECT RADIATOR HOSE INLET (See page 14 −23)
45. DISCONNECT UNION TO CONNECTOR TUBE HOSE (See page 14 −23)
46. DISCONNECT HEATER INLET WATER HOSE (See page 14 −23)
47. SEPARATE FUEL TUBE SUB −ASSY (See page 11 −1)
48. SEPARATE ENGINE WIRE
49. REMOVE THROTTLE BODY ASSY (See page 10 −8)
50. REMOVE CHARCOAL CANISTER ASSY
51. REMOVE INTAKE MANIFOLD (See page 11 −13)
52. REMOVE MANIFOLD CONVERTER INSULATOR NO.1 (See page 14 −23)
53. REMOVE EXHAUST MANIFOLD CONVERTER SUB −ASSY (See page 14 −23)
54. REMOVE NO.2 CAMSHAFT (See page 14 −64)
55. REMOVE CAMSHAFT (See page 14 −64)
56. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSY (See page 14 −23)
57. REMOVE CAMSHAFT BEARING NO.2
58. SUPPORT ENGINE ASSEMBLY WITH TRANSAXLE
(a) Install the oil pan sub −assy.
(b) Set the jack under the engine assembly with transaxle,
then place a wooden block on the jack.
(c) Remove the chain block and sling devise.
59. REMOVE CYLINDER HEAD SUB −ASSY
(a) Remove the bolt, then separate the water by −pass pipe.
(b) Remove the camshaft housing plug.

A93079
Air Cleaner Cap
w/ Hose
Air Cleaner Element
5.0 (51, 44 in.
lbf)
Battery Tray
Battery
Battery Clamp
Heater Inlet Water Hose
Union to Connector Tube Hose
N·m (kgf·cm, ft·lbf)
: Specified torque
5.0 (51, 44 in.
lbf)
Air Cleaner Case
Radiator Hose Inlet
x3
3.5 (36, 31 in.
lbf)
14−72
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A89208
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part Water By−pass Hose No. 1 Heater Water
Inlet HoseIntake Air Control ValveInsulatorIntake ManifoldVentilation Hose
zGasket
30 (306, 22)
30 (306, 22)
zGasket
14−76
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A93083
Cooler Bracket
(LHD Steering Position Type)
Oil Reservoir
Bracket No. 1Heater Outlet Water Hose
Heater Inlet Water Hose
Steering Intermediate
Shaft Assy No. 2
Column Hole Cover Silencer Sheet
Front Stabilizer Link Assy
Front Axle Assy
35 (360, 26)
7.0 (71, 62 in.
lbf)
74 (755, 55)
216 (2,203,159 )
89 (908, 66)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzFront Axle Hub Nut
Tie Rod End Sub−assy
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
zCotter Pin
49 (500, 36)
Front Suspension Arm
Sub−assy Lower No. 1
14−14
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)