2005 TOYOTA AVENSIS transmission

03±48
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E) Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 2
1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 103 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 14 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
U241E (1AZ±FE) (RHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgfcm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgfcm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0
0.5 mm (0
0.020 in.)
0
0.5 mm (0
0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 2
1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)

± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±49
AVENSIS REPAIR MANUAL (RM1018E) U241E (1AZ±FE) (LHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgfcm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgfcm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0
0.5 mm (0
0.020 in.)
0
0.5 mm (0
0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 2
1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
119 ± 133 km/h (74 ± 83 mph)
83 ± 92 km/h (52 ± 57 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 2
1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)

030ND±02
± SERVICE SPECIFICATIONSMANUAL TRANSMISSION / TRANSAXLE
03±53
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
FLOOR SHIFT TRANSMISSION CONTROL CABLE ASSY
Floor shift transmission control cable assy x Body5.05144 in.
lbf
Front floor heat insulator No.1 x Body5.55649 in.
lbf
FLOOR SHIFT SHIFT LEVER ASSY
Floor shift shift lever assy x Body121229
MANUAL TRANSAXLE ASSY (1ZZ±FE/ 3ZZ±FE)
Filler and drain plugs3940029
Engine hanger set bolt3838728
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket RR x Engine mounting insulator RR8788764
Engine mounting bracket FR x Transaxle6465347
Engine mounting bracket FR x Engine mounting insulator FR5253038
Manual transaxle assy x Engine Bolt A:
Bolt B:
Bolt C:64
47
23650
480
23047
35
17
Transverse engine engine mounting bracket LH x Transaxle6465347
Engine mounting bracket LH x Engine mounting insulator LH Bolt A:
Nut B:52
80530
81638
59
Starter assy x Manual transaxle assy3738027
Starter wire set nut131309
Clutch release cylinder assy x Transaxle Bolt A:
Bolt B:
Bolt C:25
14
5.0250
141
2119
10
44 in.
lbf
Manual transaxle assy x Wire harness clmap Bolt A:
Bolt B:26
19260
19519
14
Manual transaxle assy x Ground cable Bolt A:
Bolt B:26
40260
41019
30
Battery carrier x Body131319
Battery clamp sub±assy x Body Bolt:
Nut:5.0
3.551
3644 in.
lbf
31 in.
lbf
Air cleaner assy x Body5.05144 in.
lbf
Cylinder head cover No.2 x Engine7.07162 in.
lbf
Hood set bolt1313310
MANUAL TRANSAXLE ASSY (1AZ±FE/ 1AZ±FSE)
Filler and drain plugs4950036
Engine hanger x Engine3838728
Transmission case protector x Transaxle1818413
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket RR x Engine mounting insulator RR8788764
Engine mounting bracket FR x Transaxle6465347
Engine mounting bracket FR x Engine mounting insulator FR5253038
Manual transaxle assy x Engine Bolt A:
Bolt B:
Bolt C:64
46
44650
470
44947
34
32
Transverse engine engine mounting bracket LH x Transaxle6465347
Engine mounting bracket LH x Engine mounting insulator LH Bolt A:
Nut B:52
80530
81638
59
Manual transaxle assy x Ground cable Bolt A:
Bolt C:26
40260
41019
30
Manual transaxle assy x Wire harness clamp8.48574 in.
lbf
Clutch release cylinder assy x Transaxle Bolt A:
Bolt B:9.0
1292
12080 in.
lbf
9

03±54
± SERVICE SPECIFICATIONSMANUAL TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)Part Tightenedft
lbf kgf
cm N
m
Battery carrier x Body131319
Battery clamp sub±assy x Body Bolt:
Nut:5.0
3.551
3644 in.
lbf
31 in.
lbf
Air cleaner assy x Body5.05144 in.
lbf
Engine cover sub±assy No.1 x Engine9.09280 in.
lbf
Hood set bolt1313210
MANUAL TRANSAXLE ASSY (1CD±FTV)
Filler and drain plugs4950036
Engine hanger x Engine3737727
Transmission case protector x Transaxle1818413
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket RR x Engine mounting insulator RR8788764
Engine mounting bracket FR x Transaxle6465347
Engine mounting bracket FR x Engine mounting insulator FR5253038
Manual transaxle assy x Engine Bolt A:
Bolt B:
Bolt C:
Bolt D:
Bolt E:64
46
40
20
8.0653
469
408
200
8247
34
30
14
71 in.
lbf
Transverse engine engine mounting bracket LH x Transaxle6465347
Engine mounting bracket LH x Engine mounting insulator LH Bolt A:
Nut B:52
80530
81638
59
Accumulator to flexible hose tube x Transaxle Bolt A:
Bolt B:
Bolt C:12
5.0
9.0120
51
929
44 in.
lbf
80 in.
lbf
Manual transaxle assy x Ground cable131319
Air tube No.2 x Transaxle2525518
Starter assy x Transaxle3738027
Starter wire set nut131309
Radiator reserve tank assy x Body6.06153 in.
lbf
Air tube No.1 x Engine2525518
Battery clamp sub±assy x Body Bolt:
Nut:5.0
3.551
3644 in.
lbf
31 in.
lbf
Air cleaner assy x Body7.07162 in.
lbf
Engine cover No.1 x Engine8.08271 in.
lbf
Hood set bolt1313310

030NC±02
03±52
± SERVICE SPECIFICATIONSMANUAL TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
MANUAL TRANSMISSION / TRANSAXLE
SERVICE DATA
C50, C250
Transmission case oil seal drive in depth9.9
0.3 mm (0.390
0.012 in.)
Transaxle case oil seal drive in depth1.9
0.3 mm (0.075
0.012 in.)
E354, E357
Transmission case oil seal drive in depth3.5
0.5 mm (0.138
0.020 in.)
Transaxle case cover oil seal drive in depth0
0.5 mm (0
0.020 in.)

±
DIAGNOSTICS SFI SYSTEM (1AZ±FE)
05±163
AVENSIS REPAIR MANUAL (RM1018E)P0710/38
(05±882)
Transmission Fluid Temperature
Sensor ºAº Circuit
P0712/38(05±882)Transmission Fluid Temperature
Sensor ºAº Circuit Low Input
P0713/38(05±882)Transmission Fluid Temperature
Sensor ºAº Circuit High Input
P0717/37(05±884)Input/Turbine Speed Sensor ºAº
Circuit No Signal
P0748/62(05±886)Pressure Control Solenoid ºAº
Electrocal (Shift Solenoid Valve
SL1)

Electronic controlled automatic transmission (ECT)
P0778/63
(05±886)Pressure Control Solenoid ºBº
Electrocal (Shift Solenoid Valve
SL2)

P0793/67(05±892)Intermediate Shaft Speed Sen-
sor ºAº
P0982/65(05±886)Shift Solenoid ºDº Control Circuit
Low (Shift Solenoid Valve S4)
P0983/65(05±886)Shift Solenoid ºDº Control Circuit
High (Shift Solenoid Valve S4)
P2237/21 *2, *4
(05±248)Oxygen Sensor Pumping Cur-
rent Circuit/ Open (for A/F sen-
sor) (Bank 1 Sensor 1)


P2238/21
*2, *4
(05±248)Oxygen Sensor Pumping Cur-
rent Circuit Low (for A/F sensor)
(Bank 1 Sensor 1)


P2239/21
*2, *4
(05±248)Oxygen Sensor Pumping Cur-
rent Circuit High (for A/F sensor)
(Bank 1 Sensor 1)


P2240/28
*2, *4
(05±248)Oxygen Sensor Pumping Cur-
rent Circuit/ Open (for A/F sen-
sor) (Bank 2 Sensor 1)


P2241/28
*2, *4
(05±248)Oxygen Sensor Pumping Cur-
rent Circuit Low (for A/F sensor)
(Bank 2 Sensor 1)


P2242/28
*2, *4
(05±248)Oxygen Sensor Pumping Cur-
rent Circuit High (for A/F sensor)
(Bank 2 Sensor 1)
Open or short in A/F sensor circuit

A/F sensor

A/F sensor heater

P2251/21
*2, *4
(05±248)Oxygen Sensor Reference
Ground Circuit/ Open (for A/F
senor) (Bank 1 Sensor 1)
A/F sensor heater

A/F sensor heater relay

A/F sensor heater and relay circuit

ECM


P2252/21
*2, *4
(05±248)Oxygen Sensor Reference
Ground Circuit Low (for A/F se-
nor) (Bank 1 Sensor 1)


P2253/21
*2, *4
(05±248)Oxygen Sensor Reference
Ground Circuit High (for A/F se-
nor) (Bank 1 Sensor 1)


P2254/28
*2, *4
(05±248)Oxygen Sensor Reference
Ground Circuit/ Open (for A/F
senor) (Bank 2 Sensor 1)


P2255/28
*2, *4
(05±248)Oxygen Sensor Reference
Ground Circuit Low (for A/F se-
nor) (Bank 2 Sensor 1)


P2256/28
*2, *4
(05±248)Oxygen Sensor Reference
Ground Circuit High (for A/F se-
nor) (Bank 2 Sensor 1)



05±164
±
DIAGNOSTICS SFI SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E) P2716/77
(05±894)
Pressure Control Solenoid ºDº
Electrical

P2769/64(05±897)DSL Solenoid Circuit Low
(Shift Solenoid Valve DSL)
Electronic controlled automatic transmission (ECT)

P2770/64
(05±897)DSL Solenoid Circuit High
(Shift Solenoid Valve DSL)

B2799/99
(05±1625)Engine Immobilizer System Mal-
function
Immobilizer system

*1:  ... CHK ENG is illuminated.
... CHK ENG is not illuminated.
*2: This DTC is related to A/F sensor, although the caption is heated oxygen sensor.
*3: This DTC indicate a malfunction related to primary circuit.
*4: For European spec. only

05±314
±
DIAGNOSTICS SFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E) 


\f  
*
1
CHK ENG
 
 \b
P0555
(05±459)Brake Booster Pressure Sensor
Circuit

Open or short in brake booster pressure sensor circuit

Brake booster pressure sensor

Vacuum hose

ECM

P0556
(05±462)Brake Booster Pressure Sensor
Circuit Range/Performance

Vacuum hose (between the brake booster and intake manifold,
the brake booster and brake booster pressure sensor, and the
intake manifold and manifold absolute pressure sensor)

Open or short in brake booster pressure sensor circuit

Brake booster pressure sensor

Manifold absolute pressure sensor

Brake booster

Open or short in stop light switch circuit

Stop light switch

ECM

P0557
(05±459)Brake Booster Pressure Sensor
Circuit Low Input
Same as DTC No. P0555
P0558
(05±459)Brake Booster Pressure Sensor
Circuit High Input
Same as DTC No. P0555
P0560
(05±467)System Voltage
Open in back±up power source circuit

ECM
P0571
(05±1711)Brake Switch ºAº Circuit
Cruise control system

P0604
(05±470)Internal Control Module Random
Access Memory (RAM) Error
P0606
(05±470)ECM/PCM Processor
ECM
P0607
(05±470)Control Module Performance
P0617
(05±471)Starter Relay Circuit High

Short in park/neutral position switch (A/T)

Park/neutral position switch (A/T)

Ignition switch

ECM

P0657
(05±470)Actuator Supply Voltage Circuit /
Open
ECM
P0705 *4
(05±474)
Transmission Range Sensor Cir-
cuit Malfunction (PRNDL Input)
Short in park/neutral position switch circuit

Park/neutral position switch

ECM

P0710 *4
(05±941)
Transmission Fluid Temperature
Sensor ºAº circuit
Electronic controlled automatic transmission (ECT)
P0711 *3,4
(05±943)
Transmission Fluid Temperature
Sensor ºAº Performance
Electronic controlled automatic transmission (ECT)
P0712 *4
(05±941)
Transmission Fluid Temperature
Sensor ºAº Circuit Low Input
Electronic controlled automatic transmission (ECT)
P0713 *4
(05±941)
Transmission Fluid Temperature
Sensor ºAº Circuit High Input
Electronic controlled automatic transmission (ECT)
P0717 *4
(05±945)
Input/Turbine Speed Sensor ºAº
Circuit No Signal
Electronic controlled automatic transmission (ECT)
P0724 *4
(05±947)Brake Switch ºBº Circuit High

Short in stop light switch signal circuit

Stop light switch

ECM

P0741 *3,4
(05±948)
Torque Converter Clutch Circuit
Performance or Stuck Off
Electronic controlled automatic transmission (ECT)
P0743 *4
(05±951)
Torque Converter Clutch Circuit
Electrical
Electronic controlled automatic transmission (ECT)