2005 TOYOTA AVENSIS transmission

02±38
± PREPARATIONAUTOMATIC TRANSMISSION / TRANS
AVENSIS REPAIR MANUAL (RM1018E)
(09726±02041)ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
09930±00010Drive Shaft Nut ChiselAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09950±70010Handle SetFRONT DIFFERENTIAL OIL
SEAL(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
(09951±07150)Handle 150FRONT DIFFERENTIAL OIL
SEAL(U241E)
(09951±07200)Handle 200FRONT DIFFERENTIAL OIL
SEAL(U341E)
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AUTOMATIC TRANSAXLE
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09040±00011Hexagon Wrench SetAUTOMATIC TRANSAXLE
ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09043±20100)Socket Hexagon Wrench 10AUTOMATIC TRANSAXLE
ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
TRANSMISSION VALVE BODY
ASSY(U341E)
TRANSMISSION WIRE(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09042±00010Torx Socket T30TRANSMISSION CONTROL CABLE
ASSY

± PREPARATIONAUTOMATIC TRANSMISSION / TRANS
02±39
AVENSIS REPAIR MANUAL (RM1018E)
09090±04020Engine Sling DeviceAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
95416±00140Gas Leak Detector
(Halogen Leak Detector)
(DENSO Part No.)TRANSMISSION CONTROL CABLE
ASSY
09216±00021Belt Tension GaugeAUTOMATIC TRANSAXLE
ASSY(U151E/U151F)
SSM
08833±00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentTRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
Equipment
Straight edgeAutomatic transaxle assy
Torque wrench
Vernier calipersAutomatic transaxle assy
Dial indicator with magnetic baseTorque converter and drive plate
Slide calipersAutomatic transaxle assy
Chain blockAutomatic transaxle assy
Lubricant
U341E
Automatic transaxle fluid
Dry fill
Drain and refill
6.9 liter (7.7 USqts, 6.4 lmp.qts)
3.0 liter (3.2 USqts, 2.6 lmp.qts)ATF type T±IV
U241F
Automatic transaxle fluid
Dry fill
Drain and refill
8.6 liter (9.0 USqts, 7.6 lmp.qts)
3.5 liter (3.7 USqts, 3.1 lmp.qts)ATF type T±IV

031DZ±02
03±6
± SERVICE SPECIFICATIONSENGINE CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedN
mkgf
cmft
lbf
Throttle position sensor x Throttle body assy2.02018 in.
lbf
ISC valve x Throttle body assy3.73833 in.
lbf
Accelerator control cable bracket x Throttle body assy1313310
Throttle body assy x Intake manifold3030622
Throttle body bracket x Cylinder block sub±assy (1ZZ±FE)3030622
Manifold stay No. 2 x Throttle body assy (M/T)1313310
Accelerator control cable assy x Accelerator control cable bracket131299
Air cleaner hose No. 1 x Throttle body assy1.51513 in.
lbf
Cylinder head cover No. 2 x Cylinder head cover sub±assy7.07162 in.
lbf
Knock sensor x Cylinder block sub±assy2020415
1AZ±FE:
Part TightenedN
mkgf
cmft
lbf
Throttle body assy x Intake manifold3030622
Accelerator control cable assy x Throttle body assy131299
Engine cover sub±assy No. 1 x Cylinder head cover sub±assy7.07162 in.
lbf
Knock sensor x Cylinder block sub±assy2020415
Intake manifold x Cylinder head sub±assy3030622
Variable resister x Body (Leaded gasoline (Steering position LHD))5.05144 in.
lbf
1AZ±FSE:
Part TightenedN
mkgf
cmft
lbf
Throttle body assy x Intake manifold9.09280 in.
lbf
Throttle body bracket x Throttle body assy2121015
Throttle body bracket x Cylinder head sub±assy2121015
Ground terminal x Throttle body bracket8.48674 in.
lbf
Wire harness protector x Throttle body bracket8.48674 in.
lbf
Air cleaner hose No. 1 x Throttle body assy1.51513 in.
lbf
Engine cover sub±assy No. 1 x Cylinder head cover sub±assy7.07162 in.
lbf
Accelerator pedal x Body5.45548 in.
lbf
Knock control sensor x Cylinder block2020415
Engine cover bracket x Cylinder head3838828
1CD±FTV:
Part TightenedN
mkgf
cmft
lbf
Intake shutter assy x Intake air connector2121415
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.
lbf
Engine cover No. 1 x Intake manifold8.08271 in.
lbf
Air tube No. 2 x Transmission2525518
Air tube No. 1 x Air tube No. 22525518
Camshaft position sensor x Camshaft oil seal retainer8.89079 in.
lbf
Return tube sub±assy x Engine hanger No. 19.09280 in.
lbf
Crankshaft position sensor x Oil pump assy8.89079 in.
lbf
ECM x Body5.55649 in.
lbf

030AA±10
03±50
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
U341E
Part TightenedN
mkgf
cmft
lbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.
lbf
61 in.
lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
23650
470
23547
34
17
Torque converter clutch x Drive plate2828520
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket FR x Transaxle6465347
Center member x Body Bolt A:4545933
Center member x Suspension member Bolt B:
BoltC:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81538
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.
lbf
Froor panel brace x Body3030222
Oil filler tube x Transaxle Bolt A:121229
Oil cooler tube clamp x Oil filler tube Bolt B:5.55649 in.
lbf
Oil cooler outlet tube x Transaxle3535725
Oil cooler inlet tube x Transaxle3535725
Wire harness clamp bracket x Transaxle121229
Wire harness x Transaxle Bolt A:
Bolt B:5
2651
26544 in.
lbf
19
Control cable bracket x Transaxle121229
Control cable support x Transaxle121229
Air cleaner assy x Body7.07162 in.
lbf
Cylinder head cover No. 2 x Engine7.07162 in.
lbf
Speed sensor x Transaxle5.45548 in.
lbf
Transmission wire x Transaxle5.45548
Solenoid valve x Valve body Bolt A:
Bolt B:11
1111 0
11 08
8
Valve body x Transaxle1111 08
ATF temperature sensor x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.
lbf
Floor shift assembly x Body121229
Control cable x Control shaft lever121229

± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±51
AVENSIS REPAIR MANUAL (RM1018E) U241E
Part TightenedN
mkgf
cmft
lbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.
lbf
61 in.
lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
44650
470
44947
34
32
Torque converter clutch x Drive plate4142030
Engine mounting bracket RR x Transaxle6465247
Engine mounting bracket FR x Transaxle6465247
Center member x Body4545933
Center member x Suspension member Bolt B:
Boltc:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81638
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.
lbf
Oil filler tube x Transaxle5.55649 in.
lbf
Oil cooler tube clamp x Oil filler tube5.45547 in.
lbf
Oil cooler outlet tube x Transaxle3434725
Oil cooler inlet tube x Transaxle3434725
Wire harness clamp bracket x Transaxle1313210
Wire harness x Transaxle Bolt A:
Bolt B:5.0
8.451
8644 in.
lbf
74 in.
lbf
Control cable bracket x Transaxle121228
Control cable clamp x Transaxle121229
Air cleaner assy x Body5.05049 in.
lbf
Cylinder head cover sub±assy No. 1 x Engine9.09280 in.
lbf
Transmission wire x Transaxle5.45548 in.
lbf
Solenoid valve x Valve body Bolt A:
Bolt B:6.6
1167
11 058 in.
lbf
8
Valve body x Transaxle1111 08
Manual detent spring x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.
lbf
Floor shift assy x Body121229
Control cable x Control shaft lever121229
Control cable x Body Bolt
Nut5.0
5.050
5043 in.
lbf
43 in.
lbf
Speed sensor x Transaxle121229
Drive shaft bearing cace x Bearing bracket6465047

030A9±10
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±45
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANSAXLE
SERVICE DATA
U341E (RHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgfcm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgfcm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgfcm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgfcm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side2.7
0.5 mm (0.106
0.020 in.)
0
0.5 mm (0
0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U341E (LHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgfcm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgfcm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgfcm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgfcm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side2.7
0.5 mm (0.106
0.020 in.)
0
0.5 mm (0
0.020 in.)

03±46
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E) Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
119 ± 127 km/h (74 ± 79 mph)
70 ± 74 km/h (43 ± 46 mph)
9 ± 12 km/h (6 ± 7 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
9 ± 12 km/h (6 ± 7 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 104 km/h (60 ± 65 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 104 km/h (60 ± 65 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U241E (1AZ±FSE) (RHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgfcm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgfcm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0
0.5 mm (0
0.020 in.)
0
0.5 mm (0
0.020 in.)

± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±47
AVENSIS REPAIR MANUAL (RM1018E) Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 2
1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
U241E (1AZ±FSE) (LHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
382 ± 422 kPa (3.9 ± 4.3 kgfcm2, 55 ± 61 psi)
647 ± 760 kPa (6.6 ± 7.8 kgfcm2, 94 ± 111 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0
0.5 mm (0
0.020 in.)
0
0.5 mm (0
0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 2
1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
119 ± 133 km/h (74 ± 82 mph)
69 ± 77 km/h (43 ± 48 mph)
8 ± 14 km/h (5 ± 9 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 14 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
8 ± 14 km/h (5 ± 9 mph)
50 ± 57 km/h (31 ± 35 mph)