A79114
Wire Harness Side:
Sensor 1H7
Heated Oxygen Sensor Connector
HT
OX
E1
Front View
A65746
HT1A
ECM Connector E12
OX1AE2 E13
A78602
Reference (Sensor 1 System Diagram):
Heated Oxygen Sensor
EFI Relay
Heater
Sensor
OX1A HT1AECM
From
Battery
EFI Fuse
E2
MREL OX HT
E1 +B
05–114
– DIAGNOSTICSSFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
12 CHECK HARNESS AND CONNECTOR(HEATED OXYGEN SENSOR – ECM)
(a) Disconnect the H7 heated oxygen sensor connector.
(b) Disconnect the E12 and E13 ECM connectors.
(c) Check the resistance.
Standard (Check for open):
Tester ConnectionSpecified Condition
OX (H7–3) – OX1A (E12–22)Below 1 Ω
HT (H7–1) – HT1A (E12–6)Below 1 Ω
E1 (H7–4) – E2 (E13–28)Below 1 Ω
Standard (Check for short):
Tester ConnectionSpecified Condition
OX (H7–3) or OX1A (E12–22) – Body ground10 kΩ or higher
HT (H7–1) or HT1A (E12–6) – Body ground10 kΩ or higher
(d) Reconnect the heated oxygen sensor connector.
(e) Reconnect the ECM connector.
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK
13 REPLACE HEATED OXYGEN SENSOR
GO
A78602
Reference (Sensor 2 System Diagram):Heated Oxygen Sensor
EFI Relay
Heater
Sensor OX1B
HT1BECM
From
Battery EFI Fuse
E2MREL
OX
HT
E1
+B
05–46
–
DIAGNOSTICS SFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DTC P0037 OXYGEN SENSOR HEATER CONTROL CIRCUIT LOW (BANK 1 SENSOR 2)
DTC P0038 OXYGEN SENSOR HEATER CONTROL CIRCUIT HIGH (BANK 1 SENSOR 2)
CIRCUIT DESCRIPTION
Refer to DTC P0130 on page 05–74.
HINT:
The ECM provides a pulse width modulated control circuit to adjust current \
through the heater. The heated
oxygen sensor heater circuit uses a relay on the +B side of the circuit.
DTC No.DTC Detection ConditionTrouble Area
P0037Heated current is 0.25 A or less when heater operates
(1 trip detection logic)
Open in heater circuit of heated oxygen sensor
Heated oxygen sensor heater (sensor 2)
EFI relay
ECM
P0038Heater current exceeds 2 A when heater operates
(1 trip detection logic)
Short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater (sensor 2)
EFI relay
ECM
HINT:
Sensor 1 refers to the sensor mounted in front of the Three–Way Catalytic Converter (TWC) and lo-
cated near the engine assembly.
Sensor 2 refers to the sensor mounted behind the TWC and located far fro\
m the engine assembly.
WIRING DIAGRAM
Refer to DTC P0130 on page 05–74.
05KNW–02
A78602
EFI RelayHeater
Sensor OX1A
HT1AECM
From
Battery EFI Fuse
E2
MREL
Reference (Sensor 1 System Diagram):
Heated Oxygen Sensor
OX
HT
E1
+B
–
DIAGNOSTICS SFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
05–43
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DTC P0031 OXYGEN SENSOR HEATER CONTROL
CIRCUIT LOW (BANK 1 SENSOR 1)
DTC P0032 OXYGEN SENSOR HEATER CONTROL CIRCUIT HIGH (BANK 1 SENSOR 1)
CIRCUIT DESCRIPTION
Refer to DTC P0130 on page 05–74.
HINT:
The ECM provides a pulse width modulated control circuit to adjust current \
through the heater. The heated
oxygen sensor heater circuit uses a relay on the +B side of the circuit.
DTC No.DTC Detection ConditionTrouble Area
P0031Heated current is 0.8 A or less when heater operates
(1 trip detection logic)
Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater (sensor 1)
EFI relay
ECM
P0032Heated current exceeds 10 A when the heater operates
(1 trip detection logic)
Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater (sensor 1)
EFI relay
ECM
HINT:
Sensor 1 refers to the sensor mounted in front of the Three–Way Catalytic Converter (TWC) and lo-
cated near the engine assembly.
Sensor 2 refers to the sensor mounted behind the TWC and located far fro\
m the engine assembly.
WIRING DIAGRAM
Refer to DTC P0130 on page 05–74.
05KNV–02
05–30
–
DIAGNOSTICS SFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E) DTC No.
(See Page) Memory
*1
MIL
Trouble Area
Detection Item
P0327
( 05–132 )Knock Sensor 1 Circuit Low
Input (Bank 1 or Single Sensor)Short in knock sensor circuit
Knock sensor
ECM
P0328
( 05–132 )Knock Sensor 1 Circuit High
Input (Bank 1 or Single Sensor)Open in knock sensor circuit
Knock sensor
ECM
P0335
( 05–136 )Crankshaft Position Sensor ”A”
Circuit
Open or short in crankshaft position sensor circuit
Crankshaft position sensor
Sensor plate (crankshaft)
ECM
P0339
( 05–136 )Crankshaft Position Sensor ”A”
Circuit IntermittentSame as DTC P0335
P0340
( 05–140 )Camshaft Position Sensor ”A”
Circuit (Bank 1 or Single Sensor)
Open or short in camshaft position sensor circuit
Camshaft position sensor
Camshaft timing pulley
Jumped tooth of timing chain
ECM
P0341
( 05–140 )Camshaft Position Sensor ”A”
Circuit Range/Performance
(Bank 1 or Single Sensor)
Same as DTC P0340
P0351
( 05–143 )Ignition Coil ”A” Primary/Second-
ary Circuit
Ignition system
Open or short in IGF or IGT1 to 4 circuit from ignition coil with
igniter to ECM
No. 1 to No. 4 ignition coil with igniter
ECM
P0352
( 05–143 )Ignition Coil ”B” Primary/Second-
ary CircuitSame as DTC P0351
P0353
( 05–143 )Ignition Coil ”C” Primary/Second-
ary CircuitSame as DTC P0351
P0354
( 05–143 )Ignition Coil ”D” Primary/Second-
ary CircuitSame as DTC P0351
P0420 *4
( 05–150 )Catalyst System Efficiency Be-
low Threshold (Bank 1)
Gas leakage in exhaust system
Heated oxygen sensor (sensor 1)
Heated oxygen sensor (sensor 2)
Three–way catalytic converter
P0443
( 05–155 )Evaporative Emission Control
System Purge Control Valve Cir-
cuit Open or short in EVAP VSV circuit
EVAP VSV
ECM
P0500
( 05–158 )Vehicle Speed Sensor ”A”
Open or short in speed sensor circuit
Speed sensor
Combination meter
ECM
Skid control ECU
P0504
( 05–161 )Brake Switch ”A”/”B” Correlation
Short in stop lamp switch signal circuit
Stop lamp fuse
Stop lamp switch
ECM
P0505
( 05–165 )Idle Air Control System
Electronic throttle control system
Air induction system
PCV hose connection
P0560
( 05–167 )System VoltageOpen in backup power source circuit
ECM
P0604
( 05–170 )Internal Control Module Random
Access Memory (RAM) ErrorECM
P0606
( 05–170 )ECM/PCM ProcessorECM
05–32
–
DIAGNOSTICS SFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E) DTC No.
(See Page) Memory
*1
MIL
Trouble Area
Detection Item
P2111
( 05–177 )Throttle Actuator Control System
– Stuck OpenThrottle actuator
Throttle body assembly
Throttle valve
P2112
( 05–177 )Throttle Actuator Control System
– Stuck ClosedSame as DTC P2111
P2118
( 05–179 )Throttle Actuator Control Motor
Current Range/PerformanceOpen in ETCS power source circuit
ETCS fuse
ECM
P2119
( 05–182 )Throttle Actuator Control Throttle
Body Range/PerformanceElectronic throttle control system
ECM
P2120
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”D” CircuitAccelerator pedal position sensor
ECM
P2121
( 05–192 )Throttle/Pedal Position Sensor/
Switch ”D” Circuit Range/Perfor-
manceAccelerator pedal position sensor circuit
Accelerator pedal position sensor
ECM
P2122
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”D” Circuit Low Input
Accelerator pedal position sensor
Open in VCP1 circuit
Open or ground short in VPA1 circuit
ECM
P2123
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”D” Circuit High InputAccelerator pedal position sensor
Open in EPA circuit
ECM
P2125
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”E” CircuitAccelerator pedal position sensor
ECM
P2127
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”E” Circuit Low Input
Accelerator pedal position sensor
Open in VCP2 circuit
Open or ground short in VPA2 circuit
ECM
P2128
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”E” Circuit High InputAccelerator pedal position sensor
Open in EPA2 circuit
ECM
P2135
( 05–66 )Throttle/Pedal Position Sensor/
Switch ”A”/”B” Voltage Correla-
tionVTA1 and VTA2 circuits are short–circuited
Throttle position sensor (built into throttle body)
ECM
P2138
( 05–184 )Throttle/Pedal Position Sensor/
Switch ”D”/”E” Voltage Correla-
tionVPA1 and VPA2 circuits are short circuited
Accelerator pedal position sensor
ECM
P2195 *4
( 05–74 )Oxygen Sensor Signal Stuck
Lean (Bank 1 Sensor 1)
Open or short in heated oxygen sensor circuit
Heated oxygen sensor (Sensor 1)
Heated oxygen sensor heater (Sensor 1)
EFI relay
Air induction system
Fuel pressure
Injector
ECM
P2196 *4
( 05–74 )Oxygen Sensor Signal Stuck
Rich (Bank 1 Sensor 1)Same as DTC P2195
P2716
( 05–286 )Pressure Control Solenoid ”D”
Electrical (Shift Solenoid SLT)Electronic control automatic transaxle
P2769
( 05–289 )Torque Converter Clutch Sole-
noid Circuit Low (Shift Solenoid
Valve SL)
Electronic control automatic transaxle
A79096
Driver Side J/B:
IGN Fuse
A18294
E01 (–)MREL (+)
ECM Connecter
E13E10
A96024
Engine Room R/B No. 1:
EFI Fuse
– DIAGNOSTICSSFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
05–197
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
4 CHECK FUSE(IGN FUSE)
(a) Remove the IGN fuse from the driver side J/B.
(b) Check the IGN fuse resistance.
Standard: Below 1 Ω
(c) Reinstall the IGN fuse.
NG CHECK FOR SHORT IN ALL HARNESSES AND
COMPONENTS CONNECTED TO FUSE
OK
CHECK AND REPAIR HARNESS AND CONNECTOR (BATTERY – ECM)
5 INSPECT ECM(MREL VOLTAGE)
(a) Turn the ignition switch to ON.
(b) Measure the voltage between the terminals of the E10
and E13 ECM connectors.
Standard:
Tester ConnectionSpecified Condition
MREL (E10–4) – E01 (E13–7)9 to 14 V
NG REPLACE ECM (See page 10–65 of Pub. No.
RM1018E AVENSIS)
OK
6 CHECK FUSE(EFI FUSE)
(a) Remove the EFI fuse from the engine room R/B No. 1.
(b) Check the EFI fuse resistance.
Standard: Below 1 Ω
(c) Reinstall the EFI fuse.
NG CHECK FOR SHORT IN ALL HARNESSES AND
COMPONENTS CONNECTED TO FUSE
OK
A93656
ECM
STA E1312
B–Y
IJW–BJ12 BB J13J/C W–B 1 5
32 1AM2 2
B–G
B–R1
S51S4
Starter
Battery7
IK1
FL MAIN 4B 4A
Engine Room
J/B No. 4
BB 55
5 1
11A
B–GB–R
IE41
(LHD)IP11
(RHD)B–R
Engine
Room
R/B No. 1
Engine
Room
J/B No.1
Driver
Side R/BST
Relay
2DJ
9DA Driver
Side J/B B–R
B–RI13
Ignition Switch
4 5 B–Y
B–Y
6
2ST 1
6 Fuse
Block
B–WB–YB–Y
J12 AC J13
A J12 1
1
(M/T)
B–W
(A/T)
N1
Neutral Start Switch96B–Y
(A/T)E1 E13
EH BR
55
– DIAGNOSTICSSFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
05–171
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DTC P0617 STARTER RELAY CIRCUIT HIGH
CIRCUIT DESCRIPTION
While the engine is being cranked, the positive battery voltage is applied to terminal STA of the ECM.
DTC No.DTC Detection ConditionTrouble Area
P0617
When conditions (a), (b) and (c) are met when the battery volt-
age of 10.5 V or more is applied for 20 seconds
(a) Vehicle speed greater than 20 km/h (12 mph)
(b) Engine RPM greater than 1,000 rpm
(c) STA signal ONShort in park/neutral position switch circuit (MMT)
Short in STA circuit
Park/neutral position switch (MMT)
ECM
WIRING DIAGRAM
05KOC–02
05KAW–02
G30859
Intelligent
Tester II
DLC3
–
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E) (From February, 2004)05–239
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DTC CHECK/CLEAR
1. CHECK DTC WITH INTELLIGENT TESTER II
DTCs which are stored in the ECM can be displayed with the
Intelligent Tester II and generic OBD scantool.
These scan tools can display pending DTCs and current DTCs.
Some DTC aren’t stored if the ECM doesn’t detect a malfunc-
tion during consecutive driving. However, the detected mal-
function during once driving is stored as pending DTC.
(a) Connect the Intelligent Tester II to the Data Link Connec-
tor 3 (DLC3).
(b) Turn the ignition switch ON.
(c) Enter the following menus: Enter/ Power train/ Engine and ECT/ DTC/ Current (or Pending).
(d) Confirm the DTCs and freeze frame data and then write
them down.
(e) See page 05–245 to confirm the details of the DTCs.
NOTICE:
When simulating a symptom with the scan tool to check the
DTCs, use normal mode. For codes on DIAGNOSTIC
TROUBLE CODE CHART subject to ”2–trip detection log-
ic”, perform the following actions.
Turn the ignition switch OFF after the symptom is simulated
once. Then repeat the simulation process again. When the
problem has been simulated twice, the MIL illuminates and the
DTCs are recorded in the ECM.
2. CLEAR DTC WITH INTELLIGENT TESTER II
(a) Connect the Intelligent Tester II to the DLC3.
(b) Turn the ignition switch ON.
(c) Enter the following menus: Enter/ Power train/ Engine and ECT/ DTC/ Clear.
3. CLEAR DTC WITHOUT INTELLIGENT TESTER II
Disconnecting the battery terminal or remove the EFI and
ETCS fuses from the engine room R/B for 60 seconds or more.
But if you disconnect the battery terminal, you should do the
”INITIALIZE” procedure.