2005 TOYOTA AVENSIS transmission

400DD±02
C83111
AT0103
D25591
C50009
40±52
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION WIRE (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
TRANSMISSION WIRE (U241E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER LH
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB±ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all of the oil
pan bolts, and carefully remove the oil pan assembly. Dis-
card the gasket.
(b) Remove the 2 magnets from the oil pan.
(c) Examine the particles in the oil pan.
(1) Remove the magnets and use them to collect any
steel chips. Look at the chips and particles in the oil
pan and on the magnet carefully to see the type of
wear which might be found in the tranaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non±magnetic): bearing wear
4. SEPARATE TRANSMISSION WIRE
(a) Disconnect the 5 solenoid valve connectors.
(b) Remove the bolt and lock plate, and separate the ATF
temperature sensor.
5. REMOVE TRANSMISSION WIRE
(a) Disconnect the transmission wire connector.
(b) Remove the bolt and transmission wire.

D03636
C50009
D25591
D25674
Magnet
C83111
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION WIRE (U241E)
40±53
AVENSIS REPAIR MANUAL (RM1018E)
6. INSTALL TRANSMISSION WIRE
(a) Coat an O±ring of the transmission wire connector with
AT F.
(b) Install the transmission wire.
(c) Install the bolt.
Torque: 5.4 N
m (55 kgf
cm, 48 in.
lbf)
7. CONNECT TRANSMISSION WIRE
(a) Coat an O±ring of the ATF temperature sensor with ATF.
(b) Install the ATF temperature sensor with the lock plate and
bolt.
Torque: 6.6 N
m (67 kgf
cm, 58 in.
lbf)
(c) Connect the 5 solenoid valve connectors.
8. INSTALL AUTOMATIC TRANSAXLE OIL PAN
SUB±ASSY
(a) Install the 2 magnets in the oil pan.
(b) Apply the seal packing or equivalent to the 18 bolts.
Seal packing:
THREE BOND 1344 or equivalent
(c) Install a new gasket and the oil pan to the transaxle case
with the 18 bolts.
Torque: 7.8 N
m (80 kgf
cm, 69 in.
lbf)
NOTICE:
Apply the seal packing or equivalent to the bolts and tighter
them within 10 minutes after application because the bolts
should be seal bolts.

40±54
±
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION WIRE (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
9. ADD AUTOMATIC TRANSAXLE FLUID
10.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
11. RESET MEMORY
(a)1AZ±FE (See pege 05±863)
(b)1AZ±FSE (See pege 05±920)

40122±01
C62929
D25376
C62929
±
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION WIRE (U341E)
40±51
AVENSIS REPAIR MANUAL (RM1018E)
TRANSMISSION WIRE (U341E)
REPLACEMENT
1.REMOVE TRANSMISSION VALVE BODY ASSY (See page 40±42)
2. REMOVE TRANSMISSION WIRE
(a) Removal the bolt and transmission wire.
3. INSTALL TRANSMISSION WIRE
(a) Coat an O±ring with ATF.
(b) Install the transmission wire.
(c) Install the bolt.Torque: 5.4 N
m (55 kgf
cm, 48 in.
lbf)
4.INSTALL TRANSMISSION VALVE BODY ASSY (See page 40±42)
5.RESET MEMORY (See page 05±985)

400DC±02
C83111
AT0103
D25591
D09179
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U241E)
40±47
AVENSIS REPAIR MANUAL (RM1018E)
TRANSMISSION VALVE BODY ASSY (U241E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER LH
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB±ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all of the oil
pan bolts, and carefully remove the oil pan assembly. Dis-
card the gasket.
(b) Remove the 2 magnets from the oil pan.
(c) Examine the particles in the oil pan.
(1) Remove the magnets and use them to collect any
steel chips. Look at the chips and particles in the oil
pan and on the magnet carefully to see the type of
wear which might be found in the tranaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non±magnetic): bearing wear
4. SEPARATE TRANSMISSION WIRE
(a) Disconnect the 5 solenoid valve connectors.
(b) Remove the bolt and lock plate, and separate the ATF
temperature sensor.
5. REMOVE VALVE BODY OIL STRAINER ASSY
(a) Remove the 3 bolts and oil strainer.
Be careful as some fluid will come out with the oil strainer.

C69150
D03553
C50017
D02938
D02938
AAB
B
B
40±48
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the O±ring from the oil strainer.
6. REMOVE TRANSMISSION VALVE BODY ASSY
(a) Support the valve body assy, and remove the 17 bolts and
the valve body assy.
NOTICE:
Be careful not to drop the check ball body and spring.
(b) Remove the check ball body and spring.
(c) Remove the 5 bolts and 5 solenoid valves.
7. INSTALL TRANSMISSION VALVE BODY ASSY
(a) Install the 5 solenoid valves with the 5 bolts.
Torque:
Bolt A: 6.6 N´m (67 kgf´cm, 58 in.
lbf)
Bolt B: 11 N´m (112 kgf´cm, 8 ft ´lbf)
Bolt length:
Bolt A: 12 mm (0.47 in.)
Bolt B: 45 mm (1.77 in.)

C50017
D03553
B C
A
A
A
B B

C
C

C69150
D09179
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U241E)
40±49
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install the spring and check ball body.
(c) Align the groove of the manual valve with the pin of the
lever.
(d) Install the valve body assy with the 17 bolts.
Torque: 11 N
m (112 kgf
cm, 8 ft
lbf)
NOTICE:
Push the valve body against the accumulator piston
spring and the check ball body to install it.
Tighten those bolts marked by
in the illustration
first temporarily because they are positioning bolts.
Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 41 mm (1.614 in.)
Bolt C: 45 mm (1.771 in.)
8. INSTALL VALVE BODY OIL STRAINER ASSY
(a) Coat a new O±ring with ATF.
(b) Install the O±ring to the oil strainer.
(c) Install the oil strainer with the 3 bolts.
Torque: 11 N
m (112 kgf
cm, 8 ft
lbf)

D25591
D25674
Magnet
C83111
40±50
±
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION VALVE BODY ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
9. INSTALL TRANSMISSION WIRE
(a) Coat an O±ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 N
m (67 kgf
cm, 58 in.
lbf)
(c) Connect the 5 solenoid valve connectors.
10. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB±ASSY
(a) Install the 2 magnets in the oil pan.
(b) Apply the seal packing or equivalent to the 18 bolts. Seal packing:
THREE BOND 1344 or equivalent
(c) Install a new gasket and the oil pan to the transaxle case with the 18 bolts.
Torque: 7.8 N
m (80 kgf
cm, 69 in.
lbf)
NOTICE:
Apply the seal packing or equivalent to the bolts and tight-
en them within 10 minutes after application because the
bolts should be seal bolts.
11. ADD AUTOMATIC TRANSAXLE FLUID
12.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
13. RESET MEMORY
(a)1AZ±FE (See pege 05±863)
(b)1AZ±FSE (See pege 05±920)