Page 2699 of 5135
C88300
C88301
C88654Dimension B
C89268
D25408
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
40±31
AVENSIS REPAIR MANUAL (RM1018E)
(e) Rotating the torque converter clutch, fit the spline part of
the stator shaft with the spline part of the stator.
HINT:
Rotate it about 180 degrees.
(f) Rotating the torque converter clutch, match the 2 marks
on the case and the torque converter clutch again and fit
the key of the oil pump drive gear into the key way of the
torque converter clutch.
NOTICE:
When rotating the torque converter clutch, do not push it
by excessive force.
(g) Using calipers and a straight edge, measure the dimen-
sion B shown in the illustration and check that B is greater
than A measured in (a).
Standard: A + 1 mm or more
40. INSTALL AUTOMATIC TRANSAXLE ASSY
(a) Install the automatic transaxle and 9 bolts to the engine.
Torque:
Bolt A: 64 Nm (650 kgfcm, 47 ftlbf)
Bolt B: 46 Nm (470 kgfcm, 34 ftlbf)
Bolt C: 44 Nm (449 kgfcm, 32 ftlbf)
(b) Install the 6 torque converter clutch mounting bolts.
Torque: 41 Nm (420 kgfcm, 30 ftlbf)
HINT:
First install green colored bolt, and then the 5 bolts.
Page 2700 of 5135
D25407
C85794
D30393
G20928
D25738
40±32
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
41. INSTALL FLYWHEEL HOUSING UNDER COVER
(a) Install the flywheel housing under cover to the automatic
transaxle.
42. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket RR and 3 bolts to the
automatic transaxle.
Torque: 64 Nm (652 kgfcm, 47 ftlbf)
43. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket FR and 2 bolts to the
automatic transaxle.
Torque: 64 Nm (652 kgfcm, 47 ftlbf)
44. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
INSULATOR
(a) Install the engine mounting insulator RR and bolt to the
engine mounting bracket RR.
Torque: 87 Nm (887 kgfcm, 64 ftlbf)
(b) Tighten the 3 nuts and bolt.
Torque: 52 Nm (530 kgfcm, 38 ftlbf)
Page 2701 of 5135
D30351
D30861
B
A
A
AA
C85797
C80168
A
A
BC
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
40±33
AVENSIS REPAIR MANUAL (RM1018E)
45. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket LH and 3 bolts to the
automatic transaxle.
Torque: 64 N m (653 kgf cm, 47 ft lbf)
46. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator LH, 5 bolts and nut. Torque:
Bolt A: 52 N m (530 kgf cm, 38 ft lbf)
Nut B: 80 N m (816 kgf cm, 59 ft lbf)
47. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the bolt and nut to the engine mounting bracket FR. Torque: 52 N m (530 kgf cm, 38 ft lbf)
48. INSTALL ENGINE MOUNTING MEMBER SUB±ASSY CENTER
(a) Install the center member and 4 bolts. Torque:
Bolt A: 45 N m (459 kgf cm, 33 ft lbf)
Bolt B: 96 N m (979 kgf cm, 71 ft lbf)
Bolt C: 52 N m (530 kgf cm, 38 ft lbf)
49. INSTALL STARTER ASSY
(a) Install the starter with the 2 bolts. Torque: 37 N m (377 kgf cm, 27 ft lbf)
(b) Connect the connecter.
(c) Install the starter wire with the nut. Torque: 9.8 N m (100 kgf cm, 87 in. lbf)
50.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
51.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
52.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±7)
53. INSTALL FRONT WHEELS
Page 2702 of 5135
D30345
D30344
B
AA
D30346
D30343
40±34
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
54. INSTALL OIL COOLER OUTLET TUBE NO.1
(a) Using SST, tighten the oil cooler outlet tube No.1.
Torque: 34 Nm (347 kgfcm, 25 ftlbf)
SST 09023±12700
55. INSTALL OIL COOLER INLET TUBE NO.1
(a) Using SST, tighten the oil cooler inlet tube No.1.
Torque: 34 Nm (347 kgfcm, 25 ftlbf)
SST 09023±12700
56. INSTALL TRANSMISSION CONTROL CABLE
BRACKET NO.1
(a) Install the transmission control cable bracket No.1 and
clamp and 3 bolts to the automatic trasaxle.
Torque:
Bolt A: 12 Nm (122 kgfcm, 8 ftlbf)
Bolt B: 5.4 Nm (55 kgfcm, 47 ftlbf)
57. INSTALL TRANSMISSION OIL FILLER TUBE
SUB±ASSY
(a) Coat a new O±ring with ATF, and install it to the oil filler
tube.
(b) Install the oil filler tube and bolt to the automatic transaxle.
Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
(c) Install the ATF level gauge.
58. INSTALL TRANSMISSION CONTROL CABLE CLAMP
(a) Install the transmission control cable clamp and bolt to the
automatic transaxle.
Torque: 12 Nm (122 kgfcm, 8 ftlbf)
Page 2703 of 5135
D30342
D30341
BA
A
C81535
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
40±35
AVENSIS REPAIR MANUAL (RM1018E)
59. CONNECT CONNECTOR
(a) Connect the 2 clamps to the oil filler tube.
(b) Connect the transmission wire connector.
(c) Connect the park/neutral position switch connector.
(d) Connect the 2 speed sensor connectors.
60. INSTALL WIRE HARNESS
(a) Install the 2 wire harnesses and wire harness bracket with
the 3 bolts.
Torque:
Bolt A: 5.0 N m (51 kgf cm, 44 in. lbf)
Bolt B: 8.4 N m (86 kgf cm, 74 in. lbf)
61. INSTALL TRANSMISSION CONTROL CABLE ASSY
(a) Temporarily install the control cable to the control shaft le- ver with nuts.
(b) Install the control cable and clip to the bracket.
62. INSTALL AIR CLEANER ASSY Torque: 5.0 N m (50 kgf cm, 44 in. lbf)
63. INSTALL BATTERY CARRIER Torque: 13 N m (132 kgf cm, 10 ft lbf)
64. INSTALL BATTERY
65. INSTALL ENGINE COVER SUB±ASSY NO.1 Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
66. INSTALL HOOD SUB±ASSY
Torque: 13 N m (132 kgf cm, 10 ft lbf)
67.INSPECT HOOD SUB±ASSY (See page 75±2)
68.ADJUST HOOD SUB±ASSY (See page 75±2)
69. ADD COOLANT
(a)1AZ±FE (See pege 16±13)
(b)1AZ±FSE (See pege 16±25)
70. ADD AUTOMATIC TRANSAXLE FLUID
71.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
72.ADJUST SHIFT LEVER POSITION (See page 40±69)
73.INSPECT SHIFT LEVER POSITION (See page 40±69)
74.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
75. CHECK ABS SPEED SENSOR SIGNAL
Page 2704 of 5135
40±36
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
(a)ABS WITH EBD SYSTEM (See pege 05±699)
(b)ABS WITH EBD & BA &TRAC & VSC SYSTEM (See pege 05±756)
76. RESET MEMORY
(a)1AZ±FE (See pege 05±863)
(b)1AZ±FSE (See pege 05±920)
Page 2705 of 5135
40120±01
D30355
: Specified torqueBattery
13 (132, 10)
Automatic
Transaxle Assy
ATF Level Gauge
9.8 (100, 87 in.lbf)
Transmission
Oil Filler Tube
Sub±assy
37 (377, 27)5.5 (56, 49 in.lbf)
Starter Assy
12 (122, 9)
Clip
Transmission Control
Cable Assy
12 (122, 8)
7.0 (71, 62 in.lbf)
Hood Sub±assyEngine Room Cover Side
Radiator Suppot
OpeningCover
Air Cleaner Assy
5.0 (50, 44 in.lbf)
5.0 (51, 44 in.lbf)
12 (122, 8)
8.4 (86, 74 in.lbf)
Non±reusable PartO±ring
Transmission Control
Cable Clamp
Transmission Control
Cable Bracket No.1
5.4 (55, 47 in.lbf)
Oil Cooler Inlet Tube No.1
34 (347, 25)
Oil Cooler
Outlet Tube No.1
Engine Cover
Sub±assy No.1
1AZ±FSE
Nm (kgfcm, ftlbf)
Battery Carrier
13 (132, 100)
13 (132, 100)
Clamp
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
40±23
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSAXLE ASSY (U241E)
COMPONENTS
Page 2706 of 5135
D30356
x6
Gasket
Non±reusable Part: Specified torque
Torque Converter Clutch Assy
41 (420, 30)
Flywheel Housing
Under Cover
44 (449, 32)
46 (470, 34)
44 (449, 32)
Engine Under Cover RH
Engine Under Cover LH
Engine Mounting
Bracket FR
52 (530, 38)
64 (653, 47)
64 (653, 17)
45 (459, 33)
Engine Mounting Member Sub±Assy Center
96 (979, 71)
52 (530, 38)
52 (530, 38)64 (653, 47)
87 (887, 64)
Engine Mounting
Bracket RR
64 (653, 47)
Engine
Mounting
Insulator RR
Front Drive
Shaft Assy LH
Automatic Transaxle Assy
Snap Ring
Gasket
Exhaust Pipe
Assy Front
52 (530, 38)64 (650, 47)
80 (815, 59)
Engine
Mounting
Insulator LH
52 (530, 38)64 (653, 47)
Engine Mounting
Bracket LH
Drain Plug
Nm (kgfcm, ftlbf)
46 (470, 34)
49 (500, 36)
Front Drive Shaft Assy RH
64 (650, 47)
64 (650, 47)
64 (650, 47)
40±24
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
