2005 TOYOTA AVENSIS brake

300JY±01

F45751
SST
C80291
F44775
C67088
30±22
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replace the RH side by the same procedures as the LH side.
1. REMOVE FRONT WHEEL
2.SEPARATE FRONT STABILIZER LINK ASSY LH (See page 30±6) 3. REMOVE FRONT AXLE HUB LH NUT
(a) Using SST and a hammer, unstake the staked part of theaxle hub LH nut.
SST 09930±00010
(b) While applying the brakes, remove the axle hub LH nut.
4. DISCONNECT SPEED SENSOR FRONT LH
(a) Remove the bolt, and disconnect the speed sensor wire and flexible hose from the shock absorber.
(b) Remove the bolt, separate the speed sensor front LH from the steering knuckle.
NOTICE:

Be careful not to damage the speed sensor.

Prevent foreign matter from attaching to the speed
sensor.
5. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH
(a) Removing the 2 bolts, separate the disc brake caliper assy LH from the steering knuckle.
NOTICE:
Use a string or other device to keep the brake caliper from
hanging down.

F40228
SST
F40229
F40156
SST

F45153
Turn SST
SST Hold
30±24
± DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
10. REMOVE LOWER BALL JOINT ASSY FRONT LH
(a) Remove the cotter pin and nut.
(b) Using SST, remove the ball joint.
SST 09628±62011
11. REMOVE FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, remove the hole snap ring.
12. REMOVE FRONT AXLE HUB SUB±ASSY LH
(a) Using SST, remove the axle hub sub±assy.
SST 09520±00031
(b) Using SST, remove the bearing inner race (outside) from
the axle hub sub±assy.
SST 09950±40011 (09951±04020, 09952±04010,
09953±04030, 09954±04010, 09955±04061,
09957±04010, 09958±04010), 09950±60010
(09951±00370)
13. REMOVE DISC BRAKE DUST COVER FRONT LH
(a) Remove the 3 bolts and disc brake dust cover front LH.

F40230
SST
SST
F40231
SST
F40232
SST
SST
F40229
± DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB±ASSY LH
30±25
AVENSIS REPAIR MANUAL (RM1018E)
14. REMOVE FRONT AXLE HUB LH BEARING
(a) Place the bearing inner race (outside) on the axle hub LH
bearing.
(b) Using SST and a press, remove the axle hub LH bearing
from the steering knuckle.
SST 09527±17011, 09950±60010 (09951±00640),
09950±70010 (09951±07100)
15. INSTALL FRONT AXLE HUB LH BEARING
(a) Using SST and a press, install a new axle hub LH bearing
to the steering knuckle.
SST 09950±60020 (09951±00720), 09950±70010
(09951±07100)
16. INSTALL DISC BRAKE DUST COVER FRONT LH
(a) Install the disc brake dust cover with the 3 bolts.
Torque: 8.3 N
m (85 kgf
cm, 73 in.
lbf)
17. INSTALL FRONT AXLE HUB SUB±ASSY LH
(a) Using SST and a press, install the axle hub sub±assy.
SST 09608±32010, 09950±60010 (09951±00600),
09950±70010 (09951±07100)
18. INSTALL FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, install the hole snap ring.

C67088
F44775
C80291
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
30±27
AVENSIS REPAIR MANUAL (RM1018E)
25. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the disc brake caliper assy with the 2 bolts to the
steering knuckle.
Torque: 104 N
m (1,040 kgf
cm, 75 ft
lbf)
26. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH nut. Torque: 216 N
m (2,200 kgf
cm, 159 ft
lbf)
27. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH
(a) Removing the 2 bolts, separate the disc brake caliper assy from the stee\
ring knuckle.
NOTICE:
Use a string or other device to keep the brake caliper from hanging down\
.
28. REMOVE FRONT DISC
29.INSPECT BEARING BACKLASH (See page 30±2)
30.INSPECT AXLE HUB DEVIATION (See page 30±2)
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the disc brake caliper assy with the 2 bolts to the steering knu\
ckle. Torque: 104 N
m (1,040 kgf
cm, 75 ft
lbf)
33. CONNECT SPEED SENSOR FRONT LH
(a) Install the speed sensor front LH to the steering knuckle with the bolt.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
(b) Connect the speed sensor wire and flexible hose to the shock absorber with the bolt.
Torque: 19 N
m (194 kgf
cm, 14 ft
lbf)
NOTICE:

Be careful not to damage the speed sensor.

Keep the speed sensor clean.

Do not twist the sensor wire when installing the sen-
sor.

C68609
30±28
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
34. INSTALL FRONT AXLE HUB LH NUT
(a) While applying the brakes, install a new axle hub LH nut. Torque: 216 N
m (2,200 kgf
cm, 159 ft
lbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
36.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
37. CHECK ABS SPEED SENSOR SIGNAL
(a)ABD WITH EBD SYSTEM (See page 05±699)
(b)ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05±756)

30091±02

D30592
Speed Sensor Front LH
Lower Ball Joint
Assy Front LH
N
m (kgf
cm, ft
lbf): Specified torque
8.0 (82, 71 in.
lbf)
49 (500, 36)
Tie Rod End Sub±assy LH
Cotter Pin
Front Disc
Front Axle Assy LH
19 (194, 14)
Front Stabilizer Link Assy LH
74 (755, 55)
220 (2,243, 162)
Front Drive Shaft
Assy LH
Front Axle Hub LH Nut
216 (2,200, 159)

Front Axle
LH Hub Bolt
89 (908, 66)
Steering Knuckle LH
Disc Brake Dust Cover Front LH
8.3 (85, 73 in.
lbf)
8.3 (85, 73 in.
lbf)Front Axle
Hub Sub±assy LH
Front Disc Brake
Caliper Assy LH
Front Suspension Arm
Sub±assy Lower No. 1 LH

Front Axle Hub
LH Bearing

Cotter Pin
103 (1,050, 76)
102 (1,040, 75)

Non±reusable parts
Front Axle Hub
LH Snap Ring
± DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB±ASSY LH
30±21
AVENSIS REPAIR MANUAL (RM1018E)
FRONT AXLE HUB SUB±ASSY LH
COMPONENTS

300JX±01

F45751
SST
F13686
Hold
Turn
C80291
30±6
± DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
Overhaul the RH side by the same procedures as the LH side.
1. DRAIN AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE)
(a) Remove the drain plug and gasket, and then drain the ATF.
(b) Install a new gasket and drain plug.
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
2. DRAIN MANUAL TRANSAXLE OIL (M/T TRANSAXLE)
(a) Remove the filler plug and gasket.
(b) Remove the drain plug and gasket.
(c) Install 2 new gaskets, drain plug and filler plug.
Torque:
C50/C250: 39 N
m (400 kgf
cm, 29 ft
lbf)
E354/E357: 49 N
m (500 kgf
cm, 36 ft
lbf)
3. REMOVE FRONT WHEEL
4. REMOVE ENGINE UNDER COVER LH
5. SEPARATE FRONT AXLE HUB LH NUT
(a) Using SST and a hammer, unstake the staked part of the
nut.
SST 09930±00010
(b) While applying the brakes, remove the axle hub LH nut.
NOTICE:
Loosen the staked part of the lock nut completely, other-
wise the screw of the drive shaft may be damaged.
6. SEPARATE FRONT STABILIZER LINK ASSY LH
(a) Remove the nut and separate the front stabilizer link assy
LH from the shock absorber assy LH.
HINT:
If the ball joint turns together with the nut, use a hexagon
wrench (6 mm) to hold the stud.
7. DISCONNECT SPEED SENSOR FRONT LH
(a) Remove the bolt, disconnect the speed sensor wire and
flexible hose from the shock absorber.

270E3±01
G23867
G25771
G25772
G25775
±
REAR SUSPENSION REAR SUSPENSION ARM ASSY NO.1 LH
27±15
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION ARM ASSY NO.1 LH
OVERHAUL
HINT:
COMPONENTS: See page 27±2.
1. REMOVE REAR WHEEL
2. SEPARATE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 2 bolts, and separate the parking brake cableassy No.3.
3. DISCONNECT SKID CONTROL SENSOR WIRE
(a) Disconnect the skid control sensor connector.
(b) Remove the bolt and wire bracket.
4. SEPARATE REAR STABILIZER LINK ASSY LH
(a) Remove the nut, and separate the rear stabilizer link assy LH.
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
5. REMOVE LOWER CONTROL ARM ASSY LH
(a) Support the rear suspension arm assy No.1 LH.