0505L±04
05±22
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
When the malfunction code is not confirmed in the diagnostic trouble code check and the problem still can\
not be confirmed in the basic inspection, proceed to this problem symptoms \
tables and troubleshoot accord-
ing to the numbered order given below.
SymptomSuspect AreaSee page
Engine does not crank (Does not start)1. Starter and starter relay
2. Neutral start switch circuit*19±1
No initial combustion (Does not start)
1. ECM power source circuit
2. Ignition coil (w/ Igniter) circuit
3. Fuel pump control circuit
4. Fuel system05±124
05±103
05±131
11±1
No complete combustion (Does not start)
1. Fuel pump control circuit
2. Ignition coil (w/ Igniter) circuit
3. Fuel system05±131
05±103
11±1
Engine cranks normally (Difficult to start)
1. Starter signal circuit
2. ISC valve circuit
3. Fuel pump control circuit
4. Ignition coil (w/ Igniter)
5. Spark plug
6. Compression
7. Fuel system05±135
05±100
05±131
05±10318±3
14±111±1
Cold engine (Difficult to start)
1. Starter signal circuit
2. ISC valve circuit
3. Fuel pump control circuit
4. Fuel system
5. Ignition coil (w/ Igniter)
6. Spark plug05±135
05±100
05±131 11±1
05±103 18±3
Hot engine (Difficult to start)
1. Starter signal circuit
2. ISC valve circuit
3. Fuel pump control circuit
4. Fuel system
5. Ignition coil (w/ Igniter)
6. Spark plug05±135
05±100
05±131 11±1
05±103 18±3
Incorrect first idle (Poor idling)1. ISC valve circuit05±100
High engine idle speed (Poor idling)
1. ISC valve circuit
2. ECM power source circuit
3. Neutral start switch circuit*05±100
05±124
Low engine idle speed (Poor idling)
1. ISC valve circuit
2. Neutral start switch circuit*
3. Fuel pump control circuit
4. Fuel system05±100
05±131 11±1
Rough idling (Poor idling)
1. ISC valve circuit
2. ECM power source circuit
3. Fuel pump control circuit05±100
05±124
05±131
Hunting (Poor idling)
1. ISC valve circuit
2. ECM power source circuit
3. Fuel pump control circuit05±100
05±124
05±131
Hesitation/Poor acceleration (Poor drivability)
1. Fuel system
2. Fuel pump control circuit
3. Ignition coil (w/ Igniter) circuit11±1
05±131
05±103
Muffler explosion, after fire (Poor drivability)
1. Ignition coil (w/ Igniter) circuit
2. Spark plug
3. Fuel system05±103 18±3
11±1
Surging (Poor drivability)
1. Fuel pump control circuit
2. Spark plug
3. Fuel system05±131 18±3
11±1
0505J±04
05±16
±
DIAGNOSTICS SFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to \
the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in the check mode, check the circuit f\
or the codes
listed in the table below. For details of each code, refer to the ''See page '' under the respective ''DTC No.''
in the DTC chart.
DTC No.
(See page)Detection ItemTrouble Area*1
CHK ENGMemory
P0100
(05±24)Mass Air Flow Circuit Malfunc-
tion Open or short in mass air flow meter circuit
Mass air flow meter
ECM
P0110
(05±30)Intake Air Temperature Circuit
Malfunction Open or short in intake air temp. sensor circuit
Intake air temp. sensor (built into mass air flow meter)
ECM
P0115
(05±34)Engine Coolant Temperature Cir-
cuit Malfunction Open or short in engine coolant temperature sensor circuit
Engine coolant temperature sensor
ECM
P0116
(05±38)Engine Coolant Temperature Cir-
cuit Range/Performance Prob-
lem Engine coolant temperature sensor
Thermostat
P0120
(05±39)Throttle Pedal Position Sensor/
Switch ºAº Circuit Malfunction Open or short in throttle position sensor circuit
Throttle position sensor
ECM
P0121
(05±44)Throttle Pedal Position Sensor/
Switch ºAº Circuit Range/Perfor-
mance Problem
Throttle position sensor
P0125
(05±45)Insufficient Coolant Temp. for
Closed Loop Fuel Control
Open or short in heated oxygen sensor circuit
Heated oxygen sensor
Air induction system
Fuel pressure
Injector
Gas leakage on exhaust system
ECM
P0130*3
(05±54)
Oxygen Sensor Circuit Malfunc-
tion (Bank 1 Sensor 1)
Open or short in heated oxygen sensor circuit
Heated oxygen sensor
Air induction system
Fuel pressure
Injector
P0133*3
(05±60)
Oxygen Sensor Circuit Slow Re-
sponse (Bank 1 Sensor 1)
Open or short in heated oxygen sensor circuit
Heated oxygen sensor
Air induction system
Fuel pressure
Injector
ECM
P0135
(05±65)Oxygen Sensor Heater Circuit
Malfunction (Bank 1 Sensor 1) Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
ECM
P0136
(05±54)Oxygen Sensor Circuit Malfunc-
tion (Bank 1 Sensor 2) Open or short in heated oxygen sensor circuit
Heated oxygen sensor
P0141
(05±65)Oxygen Sensor Heater Circuit
Malfunction (Bank 1 Sensor 2) Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
ECM
0505N±04
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
VIN
Production Date
Licence No.
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm Cool
HighwaySuburbsInner CityUphillDownhill
Rough road
Other
Cold
Warming upAfter Warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of check engine warning light
(CHK ENG)Remains on Sometimes lights up Does not light up
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal mode
(Pre±check)
Check Mode DTC InspectionInspector's
Name
Cold (approx. C/ F)
05±4
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK
05±2
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
9SYMPTOM SIMULATION
10DTC CHECK (See page 05±5)
AMalfunction code
BNo code
B GO TO STEP 12
A
11DTC CHART (See page 05±16)
GO TO STEP 14
12BASIC INSPECTION (See page 05±5)
AWrong parts not confirmed
BWrong parts confirmed
B GO TO STEP 17
A
13PROBLEM SYMPTOMS TABLE (See page 05±22)
AWrong circuit confirmed
BWrong parts confirmed
B GO TO STEP 17
A
14CHECK ECM POWER SOURCE CIRCUIT (See page 05±124)
15 CIRCUIT INSPECTION
AMalfunction not confirmed
BMalfunction confirmed
B GO TO STEP 18
A
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±73
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0300 RANDOM/MULTIPLE CYLINDER MISFIRE
DETECTED
DTC P0301 CYLINDER 1 MISFIRE DETECTED
DTC P0302 CYLINDER 2 MISFIRE DETECTED
DTC P0303 CYLINDER 3 MISFIRE DETECTED
DTC P0304 CYLINDER 4 MISFIRE DETECTED
CIRCUIT DESCRIPTION
Misfire: The ECM uses the crankshaft position sensor and camshaft position sensor to monitor changes in
the crankshaft rotation of each cylinder.
The ECM counts the number of times from the engine speed change rate, indicating that misfire has oc-
curred. When the misfire rate equals to or exceeds the count, indicating that the engine condition has deteri-
orated, the CHK ENG is illuminated.
If the misfire rate is high enough and the driving conditions causes the catalyst to overheat, the CHK ENG
blinks when the misfire occurs.
HINT:
For any particular 200 revolutions of engine, misfiring which could result in overheating of catalyst is
detected. This cause CHK ENG to blink (1 trip detection logic).
For any particular 1,000 revolutions of engine, misfiring which could result in a deterioration of emis-
sions is detected. This cause CHK ENG to illuminate (2 trip detection logic).
DTC No.DTC Detecting ConditionTrouble Area
P0300Misfiring of random cylinders is detected
Open or short in engine wire
Connector connection
Vacuum hose connection
PCV hose
Ignition system
P0301
P0302Misfiring of each cylinder is detected
Ignition system
Injector
Fuel pressure
Mass air flow meter
Engine coolant temperature sensor
P0302
P0303
P0304Misfiring of each cylinder is detectedEngine coolant tem erature sensor
Compression pressure
Valve clearance
Valve timing
ECM
HINT:
When 2 or more codes for a misfiring cylinder are recorded repeatedly but no random misfire code is re-
corded, it is indicated that the misfires were detected and recorded at different times.
05C6B±01
05±76
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
1CHECK OTHER DTC OUTPUT(BESIDES MISFIRE DTCS)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0300, P0301, P0302, P0303 and/or P0304º are outputA
ºP0300, P0301, P0302, P0303 and/or P0304º and other DTCs are outpu\
tB
HINT:
If any other codes besides ºP0300, P0301, P0302, P0303 and/or P0304º are output, perform the trouble-
shooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±16)
A
2CHECK WIRE HARNESS, CONNECTOR AND VACUUM HOSE IN ENGINE ROOM
(a)Check the connection of the wire harness and the connector.
(b)Check the vacuum hose for disconnection, blockage and break. NGREPAIR OR REPLACE, THEN CONFIRM THATTHERE IS NO MISFIRE
OK
3READ VALUE OF HAND±HELD TESTER(NUMBER OF MISFIRE)
(a)Connect the hand±held teste to the DLC3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Start the engine.
(d)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL/CYL#1 ± CYL#4º.
(e)Read the number of misfire on the hand±held tester.
HINT:
When a misfire is not reproduced, be sure to branch below based on the s\
tored DTC. Result:
High Misfire Rate CylinderProceed to
1 or 2 cylindersA
More than 3 cylindersB
BGo to step 15
A
4CHECK SPARK PLUG AND SPARK OF MISFIRING CYLINDER (See page 18±1)
OK Go to step 7
NG
A73686
05±62
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
1CHECK OTHER DTC OUTPUT(BESIDES DTC P0133)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0133º is outputA
ºP0133 or P0133º and other DTCs are outputB
HINT:
If any other codes besides ºP0133º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART (See page 05±16)
A
2READ VALUE OF HAND±HELD TESTER(HEATED OXYGEN SENSOR DURING IDLING)
(a)Warm up the heated oxygen sensor with the engine speed at 2,500 rpm for a\
pproximately 90 seconds.
(b)Read the output voltage of the heated oxygen sensor during idling.
Heated oxygen sensor output voltage:
Alternates less than 0.4 V and more than 0.55 V, and duration ºtº must exist more than 0.9 sec.
(See the following table).
OKGo to step 11
NG
3INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE) (See page 05±45)
NGREPLACE HEATED OXYGEN SENSOR
OK
4INSPECT EFI RELAY (See page 10±3)
NG REPLACE EFI RELAY
OK
P18349
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±57
AVENSIS REPAIR MANUAL (RM1018E)
1CHECK OTHER DTC OUTPUT(BESIDES HEATED OXYGEN SENSOR DTCS)
(a)Read the DTC using the hand±held tester.
Result:
Display (DTC output)Proceed to
Only ºP0130 and/or P0136º are outputA
ºP0130 and/or P0136º and other DTCs are outputB
HINT:
If any other codes besides ºP0130 and/or P0136º are output, perform \
the troubleshooting for those DTCs
first.
BGO TO RELEVANT DTC CHART (See page 05±16)
A
2READ VALUE OF HAND±HELD TESTER(OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)
(a)Warm up the heated oxygen sensor with the engine speed at 2,500 rpm for a\
pproximately 90 seconds.
(b)Read the output voltage of the heated oxygen sensor during idling.
Heated oxygen sensor output voltage:
Alternates less than 0.4 V and more than 0.55 V (See the following tabl\
e).
OKGo to step 11
NG
3INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE) (See page 05±45)
NGREPLACE HEATED OXYGEN SENSOR
OK
4INSPECT EFI RELAY (See page 10±3)
NG REPLACE EFI RELAY
OK