HEADLAMP - XENON TYPE -
LT-17
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Trouble Diagnoses EKS00N4Y
WARNING:
Xenon headlamp has a high-tension current generating area. Be extremely careful when removing
and installing. Be certain to disconnect battery negative cable prior to removing or installing.
When xenon headlamp is lit, never touch harness (covered with red or amber insulation), bulb
itself or bulb socket with your bare hands
Never service a xenon headlamp with wet hands.
When checking body side harness with a circuit tester, be certain to disconnect harness connec-
tor from xenon headlamp.
When xenon headlamp is lit, xenon bulb must be installed in headlamp housing. (Never turn on
xenon headlamp, if bulb is out of headlamp housing.)
CAUTION:
Make sure to install bulb securely; if xenon bulb is improperly installed in its socket, high-tension cur-
rent leaks occur. This may lead to a melted bulb and/or bulb socket.
Symptom Possible cause Repair order
Headlamp does not operates.1. 30A fuse
2. HID relay circuit
3. Lighting switch
4. Headlamp ground circuit1. Check 30A fuse (letter M, located in fuse and fusible link
box).
2. Check lighting switch.
3. Check harness between lighting switch terminal and
ground.
Headlamp LH (low and high beam)
does not operate, but headlamp RH
(low and high beam) does operate.1. 15A fuse
2. 20A fuse
3. HID relay LH
4. HID relay LH circuit1. Check 15A fuse (No.40, located in fuse and fusible link
box).
2. Check 20A fuse (No.52, located in fuse and fusible link
box). Verify battery positive voltage is present at terminal
5 of HID relay LH.
3. Check HID relay LH.
Headlamp RH (low and high beam)
does not operate, but headlamp LH
(low and high beam) does operate.1. 15A fuse
2. 20A fuse
3. HID relay RH
4. HID relay RH circuit1. Check 15A fuse (No.41, located in fuse and fusible link
box).
2. Check 20A fuse (No. 51, located in fuse and fusible link
box). Verify battery positive voltage is present at terminal
5 of HID relay RH.
3. Check HID relay RH.
LH high beam does not operate, but
LH low beam operates.1. Bulb
2. Open in high beam LH circuit
3. Lighting switch
4. Headlamp LH ground circuit1. Check bulb.
2. Check the following.
–Harness between headlamp LH and lighting switch for
open circuit.
3. Check lighting switch.
4. Check harness between headlamp LH and ground.
LH low beam does not operate, but
LH high beam operates.1. 20A fuse
2. HID relay LH
3. Open in LH low beam circuit
4. LH low beam ground circuit
5. Xenon bulb
6. HID control unit1. Check 20A fuse (No52, located in fuse and fusible link
box). Verify battery positive voltage is present at terminal
5 of HID relay LH.
2. Check HID relay LH.
3. Check harness between HID relay LH terminal 3 and
headlamp LH terminal 2 for an open circuit.
4. Check harness between headlamp LH and ground.
5. Replace xenon bulb with other side bulb or new one. (If
headlamps illuminate correctly, replace bulb.)
6. Replace HID control unit with other side control unit or
new one. (If headlamps illuminate correctly, replace con-
trol unit.)
LT-18
HEADLAMP - XENON TYPE -
Aiming Adjustment of HeadlampEKS00N4Z
PREPARATION BEFORE ADJUSTING
For Details, Refer To The Regulations In Your Own Country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on flat surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screws to perform aiming adjustment.
RH high beam does not operate, but
RH low beam operates.1. Bulb
2. Open in high beam RH circuit
3. Lighting switch
4. Headlamp RH ground circuit1. Check bulb.
2. Check the following.–Harness between headlamp RH and lighting switch for
open circuit.
3. Check lighting switch.
4. Check harness between headlamp RH and ground.
RH low beam does not operate, but
RH high beam operates.1. 20A fuse
2. HID relay RH
3. Open in RH low beam circuit
4. RH low beam ground circuit
5. Xenon bulb
6. HID control unit1. Check 20A fuse (No.51, located in fuse and fusible link
box). Verify battery positive voltage is present at terminal
5 of headlamp RH relay.
2. Check HID relay RH.
3. Check harness between HID relay RH terminal 3 and
headlamp RH terminal 2 for an open circuit.
4. Check harness between headlamp RH and ground.
5. Replace xenon bulb with other side bulb or new one. (If
headlamps illuminate correctly, replace bulb.)
6. Replace HID control unit with other side control unit or
new one. (If headlamps illuminate correctly, replace con-
trol unit.)
High beam indicator does not work.1. Bulb
2. Open in high beam circuit1. Check bulb in combination meter.
2. Check the harness circuit. Symptom Possible cause Repair order
PKIC0981E
HEADLAMP - XENON TYPE -
LT-19
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ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or the headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.
Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
Aiming Adjustment of Driving LampEKS00N50
Turn aiming adjusting screw to adjust.
For positions of adjusting screws and direction to turn, refer to
the figures.
When adjusting horizontal direction (right and left), turn two
adjusting screws to the same direction.
PREPARATION BEFORE ADJUSTING
For Details, Refer To The Regulations In Your Own Country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on flat surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
PKIC0481E
PKIA3394E
LT-34
HEADLAMP - CONVENTIONAL TYPE -
Trouble Diagnoses EKS00N5A
Symptom Possible cause Repair order
Headlamp LH do not operate.1. Bulb
2. Grounds E24 and E50
3. 15A fuse
4. Lighting switch1. Check bulb.
2. Check grounds E24 and E50.
3. Check 15A fuse (No. 40, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminal 8 of lighting switch.
4. Check lighting switch.
Headlamp RH do not operate.1. Bulb
2. Grounds E24 and E50
3. 15A fuse
4. Lighting switch1. Check bulb.
2. Check grounds E24 and E50.
3. Check 15A fuse (No. 41, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminal 5 of lighting switch.
4. Check lighting switch.
High beam LH do not operate,
but low beam LH operates.1. Bulb
2. Open in high beam LH circuit
3. Lighting switch1. Check bulbs.
2. Check the wire between lighting switch terminal 9 and
headlamp LH terminal 1 for an open circuit.
3. Check lighting switch.
Low beam LH does not operate,
but high beam LH operates.1. Bulb
2. Open in low beam LH circuit
3. Lighting switch1. Check bulb.
2. Check the wire between lighting switch terminal 10
and headlamp LH terminal 3 for an open circuit.
3. Check lighting switch.
High beam RH do not operate,
but low beam RH operates.1. Bulb
2. Open in high beam RH circuit
3. Lighting switch1. Check bulbs.
2. Check the wire between lighting switch terminal 6 and
headlamp RH terminal 1 for an open circuit.
3. Check lighting switch.
Low beam RH does not operate,
but high beam RH operates.1. Bulb
2. Open in low beam RH circuit
3. Lighting switch1. Check bulb.
2. Check the wire between lighting switch terminal 7 and
headlamp RH terminal 3 for an open circuit.
3. Check lighting switch.
HEADLAMP - CONVENTIONAL TYPE -
LT-35
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Aiming Adjustment of HeadlampEKS00N5B
PREPARATION BEFORE ADJUSTING
For Details, Refer To The Regulations In Your Own Country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on flat surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screws to perform aiming adjustment.
High beam indicator does not
work.1. Bulb
2. Grounds M27 and M70
3. Open in high beam circuit1. Check bulb in combination meter.
2. Check grounds M27 and M70.
3. Check the wire between lighting switch terminal 9 and
combination meter terminal 20 for an open circuit.
Driving lamp does not operate,
but high beam LH operates.1. 15A fuse
2. Open in driving lamp switch
3. Driving lamp switch circuit
4. Driving lamp relay-2
5. Open in driving lamp relay-2 circuit
6. Grounds E24 and E50
7. Driving lamp relay-1
8. Open in driving lamp relay-1 circuit
9. Open driving lamp circuit
10.Ground R8
11 . B u l b1. Check 15A fuse (No. 38, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminal 3 of driving lamp relay-1.
2. Check the wire between lighting switch terminal 9 and
driving lamp switch terminal 7 for an open circuit.
3. Check driving lamp switch.
4. Check driving lamp relay-2.
5. Check the wire between driving switch terminal 4 and
driving lamp relay-2 terminal 1 for an open circuit.
Check the wire between driving switch terminal 6 and
driving lamp relay-2 terminal 3 for an open circuit.
Check the wire between lighting switch terminal 9 and
driving lamp relay-2 terminal 5 for an open circuit.
Check the wire between driving lamp relay-1 terminal
2 and driving lamp relay-2 terminal 7 for an open cir-
cuit.
6. Check grounds E24 and E50.
7. Check driving lamp relay-1.
8. Check the wire between lighting switch terminal 9 and
driving lamp relay-1 terminal 1 for an open circuit.
9. Check the wire between driving lamp relay-1 terminal
5 and driving lamp terminal 2 for an open circuit.
10.Check ground R8.
11.Check bulbs. Symptom Possible cause Repair order
PKIC0978E
LT-36
HEADLAMP - CONVENTIONAL TYPE -
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or the headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.
Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
CAUTION:
Be sure aiming switch is set to “0” when performing aiming adjustment.
Aiming Adjustment of Driving LampEKS00N5C
Turn aiming adjusting screw to adjust.
For positions of adjusting screws and direction to turn, refer to
the figures.
When adjusting horizontal direction (right and left), turn two
adjusting screws to the same direction.
PREPARATION BEFORE ADJUSTING
For Details, Refer To The Regulations In Your Own Country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on flat surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
PKIC0481E
PKIA3394E
LT-62
HEADLAMP AIMING CONTROL (MANUAL)
Removal and InstallationEKS003CA
1. Remove the Instrument lower driver panel. Refer to IP-11,
"Removal and Installation" in “INSTRUMENT PANEL ASSEM-
BLY (IP)” section.
2. Press the headlamp aiming switch fixing pawls and remove it
from the Instrument lower driver panel.
Switch Circuit InspectionEKS003CB
Using a circuit tester, check continuity between the headlamp aiming
switch connector terminals in each operation status of the aiming
switch.
PKIA7168E
PKIA7849E
LT-68
HEADLAMP AIMING CONTROL (AUTO)
Terminals and Reference Values of Daytime Light Control UnitEKS00N60
*: Daytime light operating : Lighting switch in OFF position with engine running.
Terminals and Reference Values for Height SensorEKS00N62
How to Proceed With Trouble DiagnosisEKS00N63
1. Confirm the symptom or customer complaint.
2. Understand operation description and function description. Refer to LT- 6 3 , "
System Description" .
3. Perform self-diagnosis by CONSULT-II. Refer to LT- 7 1 , "
SELF-DIAG RESULTS" .
4. Check symptom and repair or replace the cause of malfunction.
5. Does the headlamp aiming control operate normally? If YES, GO TO 6. If NO, GO TO 4.
6. INSPECTION END
Terminal
No.Wire color Connections Operated condition Voltage
1G/WPower source for illumination & tail
lamp— Battery Voltage
10 R/L Illumination & tail lampON (daytime light operating*) Battery voltage
OFF Approx. 0V
11 R/L Lighting switch1ST·2ND position Battery voltage
OFF Approx. 0V
Terminal
No.Wire color Signal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
1 Y Ignition switch (ON) ON — Battery voltage
2 L Vehicle speed signal ON about 40 km/h (25 MPH)
3WOutput signal for aiming
motorONLighting switch 1ST position
and vehicle speed 0 km/h
(0 MPH)Approx. 5.8 - 9.4V
5 B Ground ON — —
7RK − LINE — — —
8 G Tail lamp signal —Lighting switch
1ST positionOFF 2V or less
ON Battery voltage
PKIA1935E