EC-338
BRAKE SWITCH
4.DETECT MALFUNCTIONING PART
Check the following.
lFuse block (J/B) connector E103
l10A fuse
lHarness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 100 and stop lamp switch terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK STOP LAMP SWITCH
Refer toEC-341, "
Component Inspection".
OK or NG
OK >> GO TO 14.
NG >> Replace stop lamp switch.
7.CHECK ASCD BRAKE SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Turn ignition switch ON.
4. Check voltage between ASCD clutch switch terminal 1 and
ground under the following conditions with CONSULT-II or
tester.
OK or NG
OK >> GO TO 12.
NG >> GO TO 8.Continuity should exist.
BBIA0624E
CONDITION VOLTAGE
Brake pedal: Fully released Battery voltage
Brake pedal: Slightly depressed Approx. 0V
PBIB0799E
BRAKE SWITCH
EC-339
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EC
8.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9.DETECT MALFUNCTIONING PART
Check the following.
lFuse block (J/B) connector E103
l10A fuse
lHarness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
10.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ASCD brake switch terminal 2 and ASCD brake clutch switch terminal
1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
11 .CHECK ASCD BRAKE SWITCH
Refer toEC-341, "
Component Inspection".
OK or NG
OK >> GO TO 14.
NG >> Replace ASCD brake switch.
BBIA0560E
Voltage: Battery voltage
PBIB0857E
Continuity should exist.
START SIGNAL
EC-349
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Diagnostic ProcedureEBS01KMX
1.CHECK START SIGNAL OVERALL FUNCTION
With CONSULT-II
1. Turn ignition switch ON.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Without CONSULT-II
Check voltage between ECM terminal 99 and ground under the fol-
lowing conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2.CHECK START SIGNAL INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and ignition switch harness connector.
3. Check harness continuity between ECM terminal 99 and ignition switch terminal 6.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
l10A fuse
lFuse block (J/B) connector M88
lHarness connectors M91, E101
lHarness for open or short between ECM and ignition switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
Condition START SIGNAL
Ignition switch ON OFF
Ignition switch START ON
PBIB0433E
Condition Voltage
Ignition switch ON Approximately 0V
Ignition switch START Battery voltage
PBIB1949E
Continuity should exist.
GI-18
HOW TO USE THIS MANUAL
14 Wire color
lThis shows a code for the color of the wire.
B=Black
W=White
R=Red
G = Green
L=Blue
Y = Yellow
LG = Light GreenBR = Brown
OR or O = Orange
P=Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown
below:
Example: L/W = Blue with White Stripe
15 Option description
lThis shows a description of the option abbreviation used on the page.
16 Switch
lThis shows that continuity exists between terminals 1 and 2 when the switch is in the A posi-
tion. Continuity exists between terminals 1 and 3 when the switch is in the B position.
17 Assembly parts
lConnector terminal in component shows that it is a harness incorporated assembly.
18 Cell code
lThis identifies each page of the wiring diagram by section, system and wiring diagram page
number.
19 Current flow arrow
lArrow indicates electric current flow, especially where the direction of standard flow (vertically
downward or horizontally from left to right) is difficult to follow.
lA double arrow “ ” shows that current can flow in either direction depending on cir-
cuit operation.
20 System branch
lThis shows that the system branches to another system identified by cell code (section and
system).
21 Page crossing
lThis arrow shows that the circuit continues to another page identified by cell code.
lThe C will match with the C on another page within the system other than the next or preced-
ing pages.
22 Shielded line
lThe line enclosed by broken line circle shows shield wire.
23Component box in
wave line
lThis shows that another part of the component is also shown on another page (indicated by
wave line) within the system.
24 Component name
lThis shows the name of a component.
25 Connector number
lThis shows the connector number.
lThe letter shows which harness the connector is located in.
lExample:M: main harness. For detail and to locate the connector, refer to PG section "Main
Harness", “Harness Layout”. A coordinate grid is included for complex harnesses to aid in
locating connectors.
26 Ground (GND)
lThe line spliced and grounded under wire color shows that ground line is spliced at the
grounded connector.
27 Ground (GND)
lThis shows the ground connection. For detailed ground distribution information, refer to
"Ground Distribution" in PG section.
28 Connector views
lThis area shows the connector faces of the components in the wiring diagram on the page.
29 Common component
lConnectors enclosed in broken line show that these connectors belong to the same compo-
nent.
30 Connector color
lThis shows a code for the color of the connector. For code meaning, refer to wire color codes,
Number 14 of this chart.
31Fusible link and fuse
box
lThis shows the arrangement of fusible link(s) and fuse(s), used for connector views of
"POWER SUPPLY ROUTING" in PG section.
The open square shows current flow in, and the shaded square shows current flow out.
32 Reference area
lThis shows that more information on the Super Multiple Junction (SMJ) and Joint Connectors
(J/C) exists on the PG section. Refer to "Reference Area" for details. Num-
berItem Description
IDX-4
ALPHABETICAL INDEX
Engine control system diagram and chart .........EC-15
Engine coolant ....................................................CO-7
Engine coolant temperature sensor (ECTS) ....EC-103
Engine oil .............................................................LU-5
Engine oil filter replacement .............................MA-26
Engine oil precautions ..........................................GI-7
Engine removal ...............................................EM-106
Engine room cover ............................................EM-20
Engine serial number ..........................................GI-58
Evaporator ....................................ATC-149,MTC-129
Exhaust manifold ..............................................EM-34
Exhaust system ...................................................EX-2
Exhaust system inspection ..................................EX-2
Expansion valve ............................ATC-150,MTC-130
F
F/FOG - Wiring diagram .....................................LT-74
F/PUMP - Wiring diagram ..EC-248,EC-254,EC-260,
EC-266
Final drive pre-inspection .................................FFD-18
Final drive removal and installation ..RFD-14,RFD-81
Flow charts .........................................................GI-24
Fluid temperature sensor (A/T) ........................AT-118
Fluids ................................................................MA-14
Fluorescent leak detector .............ATC-150,MTC-131
Flywheel (clutch) ................................................CL-17
Flywheel runout ..............................................EM-134
Fog lamp, front ....................................................LT-71
Foot lamp ..........................................................LT-145
Fork rod (M/T) ....................................................MT-23
Freeze frame data .............................................EC-28
Front brake solenoid valve .................AT-137,AT-139
Front bumper ......................................................EI-15
Front case (Transfer) ..........................TF-114,TF-120
Front combination lamp removal and installationLT-30
Front door ................BL-118,BL-120,BL-126,GW-35
Front Door Trim ..................................................EI-30
Front drive shaft (Transfer) ...TF-114,TF-120,TF-133
Front final drive removal and installation (4WD) ...........
FFD-15
Front fog lamp .....................................................LT-71
Front passenger air bag ..................................SRS-40
Front seat ...........................................................SE-20
Front seat belt ............................................SB-3,SB-5
Front seat belt pre-tensioner ...............SRS-3,SRS-47
Front side air bag ............................................SRS-43
Front washer ......................................................WW-4
Front wiper .........................................................WW-4
FRPS - Wiring diagram ....................................EC-120
FTS - Wiring diagram .......................................EC-115
Fuel cut control (at no load high engine speed) .EC-20
Fuel filler lid ......................................................BL-136
Fuel filter ............................................................EC-23
Fuel filter replacement ..........................................FL-4
Fuel gauge ............................................................DI-4
Fuel injection control system .............................EC-18
Fuel injector ............EC-25,EC-123,EC-125,EC-237
Fuel injector and fuel tube ................................EM-44
Fuel leak ............................................................EC-88
Fuel line inspection ..............................................FL-3
Fuel pumpEC-86,EC-217,EC-245,EC-251,EC-258,
EC-263
Fuel pump(Learning Value Clearing) .................EC-24
Fuel rail pressure sensor .................................EC-118
Fuel system .........................................................FL-3
Fuel tank ..............................................................FL-9
Fuel temperature sensor ..................................EC-113
Fuse ......................................................PG-74,PG-84
Fuse and fusible link box ..................................PG-84
Fusible link ............................................PG-74,PG-84
G
Garage jack and safety stand .............................GI-52
Gauges .................................................................DI-4
Gear components (M/T) ....................................MT-21
Generator ...........................................................SC-14
Generator - See Alternator ................................SC-14
Glass ........................GW-11,GW-35,GW-38,GW-43
Glove box lamp ................................................LT-162
GLOW - Wiring diagram ..................................EC-296
Glow plug ............................................EM-41,EC-295
Glow relay ........................................................EC-295
Grease ..............................................................MA-14
Ground distribution ...........................................PG-27
H
H/AIM - Wiring diagram .....................................LT-66
Harness connector ............................................PG-75
Harness layout ..................................................PG-38
Hazard warning lamp .........................................LT-97
Headlamp aiming control ...................................LT-66
Headlamp leveler - See Headlamp aiming control ........
LT-66
Headlamp removal and installation ....................LT-30
Heat up switch .................................................EC-319
Heated seat .......................................................SE-12
Heater and cooling unit (Heater core) ..........ATC-124,
ATC-127
,MTC-103,MTC-106
Heater unit (heater core) ..............ATC-124,ATC-127,
MTC-103
,MTC-106
HEATUP - Wiring diagram ...............................EC-320
Height (Dimensions) ...........................................GI-60
HFC134a (R134a) system precaution .ATC-4,MTC-4
HFC134a (R134a) system service procedureATC-138,
MTC-118
HFC134a (R134a) system service tools ........ATC-16,
MTC-16
HFC134a system service equipment precaution ..........
ATC-12
,MTC-12
High and low reverse clutch solenoid valve ....AT-147,
AT-149
HLC - Wiring diagram ......................................WW-41
Horn .................................................................WW-59
HORN - Wiring diagram ...................................WW-59
How to erase DTC .............................................EC-27
HEADLAMP -CONVENTIONAL TYPE-
LT-13
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How to Proceed With Trouble DiagnosisEKS00P7O
1. Confirm the symptom or customer complaint.
2. Understand operation description and function description. Refer toLT- 5 , "
System Description".
3. Perform the Preliminary Check. Refer toLT-13, "
Preliminary Check".
4. Check symptom and repair or replace the cause of malfunction.
5. Does the headlamp operate normally? If YES: GO TO 6. If NO: GO TO 4.
6. INSPECTION END
Preliminary CheckEKS00P7P
CHECK POWER SUPPLY AND GROUND CIRCUIT
1.CHECK FUSES OR FUSIBLE LINK
Check for blown fuses or fusible link.
Refer toLT- 8 , "Wiring Diagram - H/LAMP -".
OK or NG
OK >> GO TO 2.
NG >> If fuse or fusible link is blown, be sure to eliminate cause of malfunction before installing new fuse
or fusible link. Refer toPG-4, "
POWER SUPPLY ROUTING CIRCUIT".
Unit Power source Fuse and fusible link No.
BCMBattery G
Ignition switch ON or START position 1
IPDM E/R Battery34
35
40
41
52
53
Combination meterBattery 19
Ignition switch ON or START position 14
LT-40
HEADLAMP - DAYTIME LIGHT SYSTEM -
How to Proceed With Trouble Diagnosis
EKS00Q7M
1. Confirm the symptom or customer complaint.
2. Understand operation description and function description. Refer toLT-31, "
System Description".
3. Perform the Preliminary Check. Refer toLT-40, "
Preliminary Check".
4. Check symptom and repair or replace the cause of malfunction.
5. Does the headlamp operate normally? If YES, GO TO 6. If NO, GO TO 4.
6. INSPECTION END
Preliminary CheckEKS00Q7N
CHECK POWER SUPPLY AND GROUND CIRCUIT
1.CHECK FUSES
Check for blown fuses or fusible link.
Refer toLT-35, "Wiring Diagram—DTRL—".
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse. Refer toPG-
4, "POWER SUPPLY ROUTING CIRCUIT".
Unit Power source Fuse and fusible link No.
BCMBattery G
Ignition switch ON or START position 1
IPDM E/R Battery34
35
40
41
52
53
Combination metreBattery 19
Ignition switch ON or START position 14
LT-58
AUTO LIGHT SYSTEM
Preliminary Check
EKS00Q84
SETTING CHANGE FUNCTIONS
lSensitivity of auto light system can be adjusted using CONSULT-II. Refer toLT-60, "WORK SUPPORT".
CHECK POWER SUPPLY AND GROUND CIRCUIT
1.CHECK FUSES OR FUSIBLE LINK
Check for blown fuses or fusible link.
*1: Without daytime light system, *2: With daytime light system
Refer toLT-52, "
Wiring Diagram—AUTO/L—".
OK or NG
OK >> GO TO 2.
NG >> If fuse or fusible link is blown, be sure to eliminate cause of malfunction before installing new fuse
or fusible link. Refer toPG-4, "
POWER SUPPLY ROUTING CIRCUIT".
2.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check voltage between BCM harness connector and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
Unit Power source Fuse and fusible link No.
BCMBattery G
Ignition switch ON or START position 1
IPDM E/R Battery34
35
36*
1
37*1
40
41
45*
2
52
53
Terminal Ignition switch position
(+)
(-)OFFACCON
BCM
connectorTerminal
M42 3
GroundApprox. 0V Approx. 0VBattery
voltage
M44 57Battery
voltageBattery
voltageBattery
voltage
SKIB6233E