2005 MERCEDES-BENZ SPRINTER automatic transmission

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Page 311 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual TERMINOLOGY
This is a list of terms and definitions used in the
wiring diagrams.
LHD.................Left Hand Drive Vehicles
RHD ...............Right Hand Drive Vehicles
ATX . . Automatic Transmissio

TERMINOLOGY
This is a list of terms and definitions used in the
wiring diagrams.
LHD.................Left Hand Drive Vehicles
RHD ...............Right Hand Drive Vehicles
ATX . . Automatic Transmissions-Front Wheel Drive
MTX . . . Manual Transmissions-Front Wheel Drive
AT....Automatic Transmissions-Rear Wheel Drive
MT .....Manual Transmissions-Rear Wheel Drive
SOHC...........Single Over Head Cam Engine
DOHC..........Double Over Head Cam Engine
Built-Up-Export....... Vehicles Built For Sale In
Markets Other Than North America
Except Built-Up-Export . Vehicles Built For Sale In
North America
DESCRIPTION - CIRCUIT INFORMATION
Each wire shown in the diagrams contains a code
which identifies gage of wire, and color.
WIRE COLOR CODE CHART
COLOR CODE COLOR
BL BLUE
BK BLACK
BR BROWN
DB DARK BLUE
DG DARK GREEN
GY GRAY
LB LIGHT BLUE
LG LIGHT GREEN
OR ORANGE
PK PINK
RD RED
TN TAN
VT VIOLET
WT WHITE
YL YELLOW
* WITH TRACER
DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8W-01 thru
8W-09General information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-91 Connector, Ground and Splice
Locations
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
VA8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 5
WIRING DIAGRAM INFORMATION (Continued)

Page 312 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual ²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering

²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
WARNING
WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.
²Ohmmeter - Used to check the resistance
between two points of a circuit. Low or no resistance
in a circuit means good continuity.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
resistance in these circuits use a meter with a 10 -
megohm or greater impedance rating. In addition,
make sure the power is disconnected from the cir-
cuit. Circuits that are powered up by the vehicle's
electrical system can cause damage to the equip-
ment and provide false readings.
8W - 01 - 6 8W-01 WIRING DIAGRAM INFORMATIONVA
WIRING DIAGRAM INFORMATION (Continued)

Page 319 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-10 POWER DISTRIBUTION
Component Page
Airbag Control Module................ 8W-10-19
Automatic Temperature Control Module . . . 8W-10-30
Auxiliary Heater Switch............... 8W-10-23
Battery......

8W-10 POWER DISTRIBUTION
Component Page
Airbag Control Module................ 8W-10-19
Automatic Temperature Control Module . . . 8W-10-30
Auxiliary Heater Switch............... 8W-10-23
Battery.......................... 8W-10-6, 11
Battery Relay- Auxiliary................ 8W-10-6
Beam Select Switch............. 8W-10-12, 18, 28
Blower Motor Resistor Block......... 8W-10-12, 30
Brake Lamp Switch.................. 8W-10-20
Central Timer Module................. 8W-10-16
Cigar Lighter....................... 8W-10-23
Circulation Pump Diode............... 8W-10-30
Circulation Pump Relay............. 8W-10-22, 30
Controller Antilock Brake.............. 8W-10-20
Courtesy Lamp- Driver Door............ 8W-10-24
Courtesy Lamp- Left Sliding Door........ 8W-10-24
Courtesy Lamp- Passenger Door......... 8W-10-24
Courtesy Lamp- Right Sliding Door....... 8W-10-24
Crankcase Heater.................... 8W-10-29
D+ Relay No. 1.................... 8W-10-9, 10
Data Link Connector.................. 8W-10-20
Daytime Running Lamp Relay-
Left Side...................... 8W-10-10, 27
Daytime Running Lamp Relay-
Right Side..................... 8W-10-10, 27
Daytime Running Lamps Relay.......... 8W-10-25
Dome Lamp........................ 8W-10-24
EGR Valve......................... 8W-10-29
Engine Control Module........ 8W-10-15, 19, 29, 34
Engine Control Relay............ 8W-10-12, 29, 34
Fog Lamp Relay..................... 8W-10-28
Fuse 1................. 8W-10-6, 8, 9, 17, 18, 25
Fuse 2...................... 8W-10-6, 8, 11, 18
Fuse 3....................... 8W-10-6, 8, 9, 18
Fuse 4.............. 8W-10-8, 9, 11, 13, 14, 19, 26
Fuse 5................... 8W-10-8, 9, 11, 14, 20
Fuse 6.............. 8W-10-7, 8, 11, 12, 14, 21, 33
Fuse 7................... 8W-10-7, 8, 14, 17, 22
Fuse 8...................... 8W-10-7, 9, 12, 23
Fuse 9................... 8W-10-8, 9, 10, 12, 21
Fuse 10.................... 8W-10-9, 10, 11, 25
Fuse 11....................... 8W-10-9, 10, 26
Fuse 12......................... 8W-10-7, 27
Fuse 13......................... 8W-10-7, 27
Fuse 14......................... 8W-10-7, 28
Fuse 15....................... 8W-10-7, 13, 16
Fuse 16........................... 8W-10-29
Fuse 17......................... 8W-10-12, 29
Fuse 18....................... 8W-10-9, 14, 19
Fuse 19......................... 8W-10-12, 30
Fuse 20....................... 8W-10-7, 12, 30
Fuse 21...................... 8W-10-12, 13, 30
Component Page
Fuse Block No. 1 . . 8W-10-3, 11, 12, 13, 14, 15, 18, 19,
20, 21, 22, 23, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34
Fuse Block No. 2............ 8W-10-10, 17, 25, 26
Fused Ignition Switch Run-Start Relay.... 8W-10-19
G200............................. 8W-10-32
G202........................... 8W-10-10, 19
Generator........................... 8W-10-6
Glow Plug Control Module.............. 8W-10-11
Hazard Warning Switch....... 8W-10-14, 21, 31, 32
Headlamp Assembly- Left...... 8W-10-18, 26, 27, 28
Headlamp Assembly- Right..... 8W-10-17, 18, 27, 28
Headlamp Switch......... 8W-10-12, 18, 25, 26, 27
Horn............................. 8W-10-22
Horn Relay......................... 8W-10-22
Ignition Switch................ 8W-10-12, 13, 14
Instrument Cluster............. 8W-10-10, 18, 19
Interior Lamp- Left Side............... 8W-10-24
Interior Lamp- Middle Rear............ 8W-10-24
Interior Lamp- Rear No. 1.............. 8W-10-24
Interior Lamp- Rear No. 2.............. 8W-10-24
Interior Lamp- Right Side.............. 8W-10-24
Lamp Relay- Left.................... 8W-10-26
Lamp Relay- Right................... 8W-10-17
Multi- Function Switch . . 8W-10-12, 13, 14, 18, 21, 25,
26, 27, 28, 31, 32, 33, 34
Optional Equipment Relay.......... 8W-10-6, 7, 22
Power Distribution Center.......... 8W-10-2, 6, 11
Radio.......................... 8W-10-16, 23
Radio/Cellular Antenna................ 8W-10-16
Sentry Key Remote Entry Module........ 8W-10-22
Shifter Assembly............... 8W-10-14, 19, 20
Starter Motor.................... 8W-10-11, 15
Starter Motor Relay.................. 8W-10-15
Tail Lamp Assembly- Left.............. 8W-10-26
Tail Lamp Assembly- Right............. 8W-10-17
Trailer Tow Connector................. 8W-10-17
Transmission Relay................... 8W-10-22
Turn Signal Relay.................... 8W-10-31
Turn Signal Switch............. 8W-10-13, 26, 31
Turn Signal/Anti-Theft Alarm Relay- Left . . 8W-10-23
Turn Signal/Anti-Theft Alarm Relay- Right . 8W-10-23
Washer On/Off Switch.............. 8W-10-21, 34
Washer Pump Motor- Front............. 8W-10-34
Window Defogger Switch- Rear.......... 8W-10-22
Wiper Motor- Front................... 8W-10-33
Wiper On/Off Relay................ 8W-10-21, 33
Wiper Switch.................. 8W-10-21, 32, 33
Wiper/Turn Signal/Engine Start Control
Module............ 8W-10-14, 21, 31, 32, 33, 34
VA8W-10 POWER DISTRIBUTION 8W - 10 - 1

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MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-11 FUSE BLOCK
Component Page
A/C Auxiliary Fan Relay................ 8W-11-20
A/C Control Module- Roof................ 8W-11-21
A/C Fan Switch.................... 8W-11-28, 32
A/C Switch- Roof.....

8W-11 FUSE BLOCK
Component Page
A/C Auxiliary Fan Relay................ 8W-11-20
A/C Control Module- Roof................ 8W-11-21
A/C Fan Switch.................... 8W-11-28, 32
A/C Switch- Roof................... 8W-11-17, 28
Ash Receiver Lamp.................... 8W-11-28
Automatic Temperature Control Module...... 8W-11-28
Auxiliary Heater Relay............... 8W-11-25, 35
Battery Relay- Auxiliary................ 8W-11-17
Body Plug Connector.................. 8W-11-29
Body Plug Connector................ 8W-11-39, 40
Cabin Heater Assembly.............. 8W-11-22, 35
Central Timer Module............... 8W-11-17, 19
Cigar Lighter Lamp.................... 8W-11-28
Circulation Pump Diode................. 8W-11-35
Controller Antilock Brake............. 8W-11-22, 34
CTEL Connector................... 8W-11-22, 31
D+ Relay No. 1............... 8W-11-15, 16, 26, 39
D+ Relay No. 2.................. 8W-11-17, 29, 39
Data Link Connector................... 8W-11-19
Daytime Running Lamp Relay- Left Side..... 8W-11-16
Daytime Running Lamp Relay- Right Side.... 8W-11-16
Daytime Running Lamps Relay...... 8W-11-17, 26, 27
Fan Stage 1 Relay..................... 8W-11-25
Fog Lamp Switch................... 8W-11-22, 28
Fuse 1................ 8W-11-14, 15, 20, 21, 26, 27
Fuse 2........ 8W-11-14, 18, 30, 31, 32, 34, 35, 37, 38
Fuse 3 . . . 8W-11-14, 15, 18, 19, 20, 21, 22, 23, 24, 25, 26,
29
Fuse 4..................... 8W-11-14, 15, 18, 22
Fuse 5................... 8W-11-14, 15, 19, 22, 24
Fuse 6................ 8W-11-14, 19, 25, 30, 34, 37
Fuse 7................ 8W-11-14, 22, 30, 31, 34, 35
Fuse 8................ 8W-11-15, 21, 25, 30, 35, 36
Fuse 9............. 8W-11-14, 15, 16, 17, 22, 26, 39
Fuse 10.................. 8W-11-15, 16, 20, 27, 37
Fuse 11....................... 8W-11-15, 16, 21
Fuse 12....................... 8W-11-29, 30, 34
Fuse 13.................... 8W-11-29, 30, 31, 40
Fuse 14.................... 8W-11-29, 30, 31, 39
Fuse 15....................... 8W-11-30, 32, 33
Fuse 18....................... 8W-11-15, 23, 40
Fuse 19............................ 8W-11-17
Fuse 20......................... 8W-11-30, 32
Fuse Block No. 1................ 8W-11-27, 34, 40
Fuse Block No. 2 . 8W-11-4, 16, 18, 19, 26, 27, 29, 31, 32,
35, 39, 40
Fuse Block No. 3 . 8W-11-5, 17, 21, 22, 23, 25, 31, 32, 33,
34, 35, 37
Fuse/Relay Block......... 8W-11-2, 20, 21, 22, 24, 34
Fused Ignition Switch Run-Start Relay.... 8W-11-29, 40
G202................. 8W-11-17, 26, 34, 35, 39, 40
Headlamp Adjust Switch................ 8W-11-28
Headlamp Assembly- Left............. 8W-11-16, 26
Headlamp Assembly- Right............ 8W-11-16, 26
Headlamp Switch..................... 8W-11-27
Component Page
Heated Seat Switch- Driver.............. 8W-11-33
Heated Seat Switch- Passenger............ 8W-11-33
Heater Timer- Auxiliary................. 8W-11-21
Instrument Cluster................. 8W-11-19, 26
Instrument Panel Socket................ 8W-11-26
Interior Light Switch................ 8W-11-23, 28
Interior Light Switch- Driver............. 8W-11-23
Interior Light Switch- Passenger........... 8W-11-23
Interior Light Switch- Rear.............. 8W-11-23
Interior Lighting Connector.............. 8W-11-23
Intrusion Sensor No. 1.................. 8W-11-38
Intrusion Sensor No. 2.................. 8W-11-38
Intrusion Sensor No. 3.................. 8W-11-38
Lamp Relay- Left..................... 8W-11-18
Lamp Relay- Right.................. 8W-11-17, 18
License Plate Lamp No. 1............... 8W-11-26
License Plate Lamp No. 2............... 8W-11-26
Locker Switch No. 1................. 8W-11-28, 34
Locker Switch No. 2................... 8W-11-34
Map/Reading Lamp Switch............ 8W-11-23, 28
Master Door Lock Switch................ 8W-11-28
Multi- Function Switch................. 8W-11-27
Optional Equipment Relay . . 8W-11-30, 31, 32, 33, 34, 35
Panic Alarm Switch.................... 8W-11-28
Power Distribution Center . . 8W-11-14, 18, 19, 20, 21, 22,
23, 24, 25, 26, 29, 30, 31, 32, 34, 35, 37
Power Mirror Motor- Driver.............. 8W-11-36
Power Mirror Motor- Passenger........... 8W-11-36
Power Mirror Switch................... 8W-11-36
Power Window Switch- Driver............ 8W-11-31
Power Window Switch- Master............ 8W-11-32
Power Window Switch- Passenger.......... 8W-11-32
Radio.............................. 8W-11-28
Relay Block . . 8W-11-3, 15, 16, 17, 18, 20, 24, 25, 26, 29,
30, 31, 32, 33, 34, 35
Security System Module........... 8W-11-31, 37, 38
Sentry Key Remote Entry Module.......... 8W-11-24
Shifter Assembly...................... 8W-11-28
Siren.............................. 8W-11-38
TCS Switch......................... 8W-11-28
Temperature Switch................... 8W-11-28
Time Delay Relay..................... 8W-11-23
Towing/Intrusion Sensor On/Off Switch...... 8W-11-28
Trailer Tow Connector.................. 8W-11-25
Trailer Tow Control Module.............. 8W-11-25
Transmission Relay.................... 8W-11-18
Turn Signal/Anti-Theft Alarm Relay- Left.... 8W-11-24
Turn Signal/Anti-Theft Alarm Relay- Right . . . 8W-11-24
Warm Air Auxiliary Heater Assembly....... 8W-11-21
Window Defogger Module- Rear......... 8W-11-17, 20
Window Defogger Relay- Left Rear......... 8W-11-20
Window Defogger Relay- Right Rear........ 8W-11-20
Window Defogger Switch- Rear............ 8W-11-28
VA8W-11 FUSE BLOCK 8W - 11 - 1

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MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-15 GROUND DISTRIBUTION
Component PageA/C Auxiliary Fan........................8W-15-4
A/C Auxiliary Fan Relay...................8W-15-12
A/C Control Module- Roof..................8W-15-28
A/C Fan S

8W-15 GROUND DISTRIBUTION
Component PageA/C Auxiliary Fan........................8W-15-4
A/C Auxiliary Fan Relay...................8W-15-12
A/C Control Module- Roof..................8W-15-28
A/C Fan Switch........................8W-15-21
A/C Switch- Roof.....................8W-15-24, 28
Airbag Control Module....................8W-15-11
Ash Receiver Lamp......................8W-15-22
Automatic Temperature Control Module.........8W-15-24
Auxiliary Heater Relay....................8W-15-12
Auxiliary Heater Switch...................8W-15-24
Battery..............................8W-15-8
Battery Relay- Auxiliary...................8W-15-11
Battery- Auxiliary.......................8W-15-11
Blower Motor- Front......................8W-15-9
Brake Fluid Level Switch...................8W-15-8
Brake Wear Sensor- Left Front................8W-15-8
Brake Wear Sensor- Left Rear...............8W-15-28
Brake Wear Sensor- Right Front...............8W-15-8
Brake Wear Sensor- Right Rear...............8W-15-28
Cabin Heater Assembly....................8W-15-3
Center High Mounted Stop Lamp..............8W-15-6
Central Timer Module....................8W-15-15
Cigar Lighter..........................8W-15-22
Cigar Lighter Lamp......................8W-15-22
Circulation Pump........................8W-15-9
Circulation Pump Relay...................8W-15-12
Clockspring...........................8W-15-10
Controller Antilock Brake.................8W-15-2, 28
CTEL Connector........................8W-15-21
Cylinder Lock Switch- Driver..............8W-15-7, 10
D+ Relay No. 1.........................8W-15-12
D+ Relay No. 2.........................8W-15-14
Data Link Connector.....................8W-15-10
Daytime Running Lamp Relay- Left Side.........8W-15-13
Daytime Running Lamp Relay- Right Side........8W-15-13
Daytime Running Lamps Relay...............8W-15-13
Differential Lock Solenoid Valve...............8W-15-2
Dome Lamp...........................8W-15-6
Dosing Pump...........................8W-15-2
Engine Control Module.....................8W-15-7
Engine Coolant Level Switch.................8W-15-2
Fan Stage 1 Relay.......................8W-15-11
Fog Lamp Relay........................8W-15-11
Fog Lamp Switch.......................8W-15-22
Fuse Block No. 1........................8W-15-7
Fused Ignition Switch Run-Start Relay..........8W-15-14
G100..............................8W-15-2, 3
G101................................8W-15-4
G102................................8W-15-4
G200.........................8W-15-6, 7, 8, 9, 10
G201...............................8W-15-11
G202.............8W-15-11, 12, 13, 14, 15, 16, 17, 18, 19
G203....................8W-15-20, 21, 22, 23, 24, 25
G300..........................8W-15-26, 27, 28
G301...............................8W-15-28
G302...............................8W-15-28
Glow Plug Control Module..................8W-15-2
Hazard Warning Switch....................8W-15-7
Headlamp Adjust Switch...................8W-15-22
Headlamp Assembly- Left...................8W-15-3
Headlamp Assembly- Right..................8W-15-4
Heat Exchanger Connector.................8W-15-12
Heat Exchanger Switch....................8W-15-24
Heated Seat Switch- Driver.................8W-15-25
Heated Seat Switch- Passenger...............8W-15-25
Heater Timer- Auxiliary...................8W-15-24
Hood Ajar Switch........................8W-15-4
Horn Relay...........................8W-15-11
Horn Switch..........................8W-15-10
Ignition Lock Switch.....................8W-15-10
Instrument Cluster......................8W-15-10
Instrument Panel Socket...................8W-15-20Component PageInterior Lamp No. 1......................8W-15-6
Interior Lamp No. 2......................8W-15-6
Interior Lamp No. 3......................8W-15-6
Interior Lamp No. 4......................8W-15-6
Interior Lamp No. 5......................8W-15-6
Interior Lamp- Middle Front................8W-15-5, 6
Interior Lamp- Middle Rear................8W-15-5, 6
Interior Lamp- Rear No. 2...................8W-15-5
Interior Lamp- Right Side.................8W-15-5, 6
Interior Light Switch.....................8W-15-21
Interior Lighting Connector..................8W-15-6
Intrusion Sensor No. 1.....................8W-15-6
Intrusion Sensor No. 2.....................8W-15-6
Intrusion Sensor No. 3.....................8W-15-6
Lamp Relay- Left.......................8W-15-13
Lamp Relay- Right......................8W-15-13
License Plate Lamp No. 1..................8W-15-27
License Plate Lamp No. 2..................8W-15-27
Locker Switch No. 1......................8W-15-20
Map/Reading Lamp Switch.................8W-15-21
Marker Lamp Connector...................8W-15-17
Marker Lamp No. 1- Left Front...............8W-15-16
Marker Lamp No. 1- Right Front..............8W-15-16
Marker Lamp No. 2- Left Front...............8W-15-16
Marker Lamp No. 2- Right Front..............8W-15-16
Marker Lamp- Left Center..................8W-15-17
Marker Lamp- Left Rear...................8W-15-27
Marker Lamp- Right Center.................8W-15-17
Marker Lamp- Right Rear..................8W-15-27
Master Door Lock Switch..................8W-15-25
Metering Pump.........................8W-15-18
Multi- Function Switch.....................8W-15-7
Optional Equipment Relay..................8W-15-19
Panic Alarm Switch......................8W-15-20
Parking Brake Switch....................8W-15-15
Power Mirror Motor- Driver.................8W-15-23
Power Mirror Motor- Passenger...............8W-15-23
Power Mirror Switch.....................8W-15-23
Power Window Switch- Driver...............8W-15-23
Power Window Switch- Master...............8W-15-23
Radio...............................8W-15-21
Reading Lamp Connector...................8W-15-6
Recirculated Air Solenoid Valve...............8W-15-9
Seat Belt Switch........................8W-15-15
Security System Module...................8W-15-15
Sentry Key Remote Entry Module..............8W-15-7
Shifter Assembly........................8W-15-20
Siren................................8W-15-9
Tail Lamp Assembly- Left..................8W-15-26
Tail Lamp Assembly- Right.................8W-15-26
TCS Switch...........................8W-15-25
Time Delay Relay.......................8W-15-17
Towing/Intrusion Sensor On/Off Switch..........8W-15-22
Trailer Tow Connector....................8W-15-28
Trailer Tow Control Module.................8W-15-19
Transmission Control Module................8W-15-19
Transmission Relay......................8W-15-19
Turn Signal No. 1- Left Front.................8W-15-3
Turn Signal No. 1- Right Front................8W-15-4
Turn Signal No. 2- Left Front.................8W-15-3
Warm Air Auxiliary Heater Assembly...........8W-15-18
Washer Pump Motor- Front..................8W-15-4
Water Cycle Valve........................8W-15-9
Window Defogger Module- Rear..............8W-15-15
Window Defogger Relay- Left Rear.............8W-15-14
Window Defogger Relay- Right Rear............8W-15-14
Window Defogger Switch- Rear...............8W-15-20
Window Defogger- Left Rear.................8W-15-26
Window Defogger- Right Rear................8W-15-26
Wiper Motor- Front.......................8W-15-9
Wiper/Turn Signal/Engine Start Control Module.....8W-15-7
VA8W-15 GROUND DISTRIBUTION 8W - 15 - 1

Page 421 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-18 BUS COMMUNICATIONS
Component Page
Airbag Control Module................ 8W-18-5
Automatic Temperature Control Module . 8W-18-4, 6
Brake Lamp Switch.................. 8W-18-2
Cabin Heater Assembl

Page 435 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-30 FUEL/IGNITION SYSTEM
Component Page
Accelerator Pedal Position Sensor....... 8W-30-8
Airbag Control Module................ 8W-30-7
Automatic Temperature Control
Module........................ 8W

8W-30 FUEL/IGNITION SYSTEM
Component Page
Accelerator Pedal Position Sensor....... 8W-30-8
Airbag Control Module................ 8W-30-7
Automatic Temperature Control
Module........................ 8W-30-2, 3
Boost Pressure Sensor................ 8W-30-7
Boost Pressure Solenoid............... 8W-30-6
Camshaft Position Sensor............. 8W-30-16
Central Timer Module................ 8W-30-7
Controller Antilock Brake............ 8W-30-2, 3
Crankcase Heater................... 8W-30-12
Crankshaft Position Sensor........... 8W-30-14
Data Link Connector................ 8W-30-17
EGR Valve........................ 8W-30-12
Engine Control Module . 8W-30-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14, 15, 16, 17
Engine Control Relay.............. 8W-30-12, 9
Engine Coolant Level Switch.......... 8W-30-17
Engine Coolant Temperature Sensor.... 8W-30-16
Engine Oil Sensor................... 8W-30-12
Fuel Injector No. 1.................. 8W-30-10
Fuel Injector No. 2.................. 8W-30-11
Fuel Injector No. 3.................. 8W-30-10
Fuel Injector No. 4.................. 8W-30-10
Fuel Injector No. 5.................. 8W-30-11
Fuel Level Sensor................... 8W-30-17
Fuel Pressure Sensor................ 8W-30-15
Fuel Pressure Solenoid............... 8W-30-14
Fuel Shutdown Solenoid.............. 8W-30-14
Fuel Temperature Sensor............. 8W-30-15Component Page
Fuse 5............................ 8W-30-5
Fuse 16............................ 8W-30-9
Fuse 17........................... 8W-30-12
Fuse 18............................ 8W-30-7
Fuse Block No. 1................ 8W-30-7, 9, 12
G100........................... 8W-30-5, 17
G200.............................. 8W-30-9
Glow Plug Control Module............. 8W-30-5
Glow Plug No. 1..................... 8W-30-5
Glow Plug No. 2..................... 8W-30-5
Glow Plug No. 3..................... 8W-30-5
Glow Plug No. 4..................... 8W-30-5
Glow Plug No. 5..................... 8W-30-5
Instrument Cluster.............. 8W-30-2, 3, 17
Intake Air Temperature Sensor......... 8W-30-8
Kickdown Switch.................... 8W-30-4
Low Fuel Pressure Sensor............ 8W-30-13
Mass Air Flow Sensor................. 8W-30-6
Power Distribution Center............. 8W-30-5
Sensor........................... 8W-30-13
Sentry Key Remote Entry Module..... 8W-30-2, 3
Shifter Assembly.................. 8W-30-2, 3
Speed Control Switch................. 8W-30-4
Starter Motor Relay................. 8W-30-17
Transmission Control Module......... 8W-30-2, 3
Water In Fuel Sensor................ 8W-30-13
Wiper/Turn Signal/Engine Start Control
Module.......................... 8W-30-9
VA8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1

Page 745 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual INSTALLATION
INSTALLATION - ENGINE COVER
(1) Align cover and install screws. tighten screws
to 11N´m (97 lbs. in.) (Fig. 2).
INSTALLATION
NOTE: Deburr and seal metal from cross plate
removal with ant

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