2005 MERCEDES-BENZ SPRINTER engine

DESCRIPTION N´m Ft. Lbs. In. Lbs.
Bolt-Oil Outlet Line to
Turbo Charger9-80
Connection-Flange of
Exhaust Manifold to Turbo
Charger30 22 -
Connection-Turbo Charger
to Front Catalytic
Converter30 22 -
Charge Air Pipe/Charge Air Cooling
Bolt-Charge Air
Distribution Pipe16 - 141
Bolt-Inlet Port Shut Off
Positioning Motor to Air
Charge Distribution Pipe9-80
Bolt-Support to Charge Air
Distribution Pipe20 - 177
Bolt-Support to Engine
Bracket40 30 -
Clamp-Charge Air
Pipes/Hoses3-27
Belt Tensioning Device
Bolt-Guide Pulley to
Coolant Pump35 26 -
Bolt-Guide Pulley to
Timing Case Cover35 26 -
Bolt-V-Belt Tensioning
Device to Tensioning
Pulley36 26.5 -
Bolt-V-Belt Tensioning
Device to Timing Case
Cover30 22 -
Exhaust Manifold
Nut-Exhaust Manifold at
Cylinder Head30 22 -
Position Sensor
Nut/Bolt-Camshaft
Position Sensor to
Cylinder Head Cover11 - 9 7
Nut/Bolt-Crankshaft
Position Sensor to Engine
Block8-70
Pre-Glow System
Cylinder Head to Glow
Plug12 - 106
Starter
Bolt-Starter to Crankcase 42 31 -
Nut-Connection of Circuit
3014 - 124
9 - 10 ENGINEVA
ENGINE (Continued)

DESCRIPTION N´m Ft. Lbs. In. Lbs.
Nut-Connection of Circuit
506-53
Alternator
Bolt-Generator to Timing
Case Cover20 15 -
Bolt-Generator to Cooler
Housing6-53
Bolt-Cooler Housing of
Generator to Crankcase20 - 177
Nut-B+ Circuit to
Generator13-18 - 115-159
Nut-D+ Circuit to
Generator5-44
Nut-Collar to V-Belt Pulley 80 59 -
Oil Pump
Bolt-Oil Pump to
Crankcase18
- 133
Bolt-Oil Pipe to Crankshaft
Bearing Cap8-70
Oil Filter
Screw Cap to Oil Filter 25 18.5 -
Oil Cooling System
Bolt-Oil-Water Heat
Exchanger to Timing
Cover Case15 - 133
Oil Level Pressure
Bolt-Dip Stick Guide Tube
to Cylinder Head14 - 123
Bolt-Oil Level Sensor to
Oil Pan14 - 123
Coolant Pre-Heater
Coolant Pre-Heater in
Engine Block35 26 -
Engine Cooling General
Bolt-Belt Pulley to Coolant
Pump8-35 6 - 26 -
Bolt-Coolant Pump to
Timing Case Cover 6m/8m14/20 10 - 15 -
Bolt-Thremostat Housing
to Cylinder Head9-80
Coolant Drain Plug to
Crankcase30 22 -
Engine Suspension, Engine Mount, Engine Bracket
Bolt-Engine Bracket to
Crankcase (2 stage,
torque, torque angle)20/90É 15 -
VAENGINE 9 - 11
ENGINE (Continued)

DESCRIPTION N´m Ft. Lbs. In. Lbs.
Bolt-Engine Mount to
Engine Bracket55 40.5 -
Bolt-Front Engine Mount
to Front Axle Carrier35 26 -
Bolt-Rear Engine Cross
Member to Body40 30 -
Bolt-Rear Engine Mount to
Rear Engine Cross
Member35 26 -
Bolt/Nut- Rear Engine
Mount to Transmission40 26 -
Bolt-Shrowd to Engine
Bracket10 - 88.5
Nut-Front Engine Mount to
Engine Bracket65 48 -
Nut-Engine Mount to
Vehicle Frame35 26 -
Fuel Filter
Bolt-Clip to Fuel Filter 8 - 70
Bolt- Fuel Filter to Charge
Air Distribution Pipe14 - 124
Exhaust System
Bolt- Catalytic Converter
Bracket to Crankcase20 - 177
Bolt - Turbocharger Oil
Supply Line at
Turbocharger25 18 -
Bolt - Turbocharger Oil
Return Line at
Turbocharger10 - 89
Clamp-Connection
Between Front Exhaust
Pipe and Rear Exhaust
System55 41 -
Clip-Front Catalytic
Converter to Engine
Mount20 - 177
Exhaust Manifold to
Cylinder Head29 21 -
Nut-Bracket to Tail Pipe 55 40.5 -
Nut-Exhaust Bracket to
Threaded Plate of Center
Exhaust Pipe20 - 177
Support-Exhaust Bracket
on Transmission20 - 177
9 - 12 ENGINEVA
ENGINE (Continued)

DESCRIPTION N´m Ft. Lbs. In. Lbs.
Refrigerant Compressor
Bolt-Refrigerant
Compressor to Timing
Case Cover20 - 177
Bolt-Refrigerant
Compressor to Bracket20 - 177
Bolt-Refrigerant Lines to
Refrigerant Compressor20 - 177
Timing Chain, Chain Tensioner
Bolt-Camshaft Sprocket to
Exhaust Camshaft18 - 159
Bolt-Intermediate Gear of
High Pressure Pump to
Cylinder Head40 29.5 -
Timing Chain Tensioner to
Timing Case Cover80 59 -
Camshaft
Bolt-Camshaft Bearing
Cap to Cylinder Head9-80
Bolt-Driver to Inlet
Camshaft50 37 -
Common Rail Diesel Injection
Bolt-Banjo Bolt of Leak Oil
Line to Rail20 - 177
Bolt-Bracket to High
Pressure Pump9-80
Bolt-High Pressure Pump
to Cylinder Head14 - 124
Bolt-Pre-delivery Pump to
Top Cover of Cylinder
Head9-80
Bolt-Pressure Control
Valve to Rail (2 stage,
torque)3/5 - 26/44
Bolt-Rail to Cylinder Head 14 - 124
Bolt-Shutoff Valve to
Cylinder Head8-70
Nut-Pressure Line to
Rail/Injector (New,Reused)22/25 16/18.5 -
Nut-Pressure Line to High
Pressure Pump/Rail22 16 -
Screw-Tensioning Claw to
Injector (2 stage, 1 torque,
2 torque angle)7/90É - 62
Rail-Pressure Sensor to
Rail22 16 -
Pressure Pipe Connection
to Injector42 31 -
VAENGINE 9 - 13
ENGINE (Continued)

DESCRIPTION N´m Ft. Lbs. In. Lbs.
Threaded Rail to Rail 22 16 -
Fuel Cooling System
Bolt-Fuel Cooler to
Charge Air Distribution
Pipe14 - 124
Heater Booster, Heater Unit
Bolt- Temperature
Controlled Cut Out to
Heater Booster Control
Module12 - 106
Nut-Threaded Stud to
Electronic Heater Booster18 - 159
SPECIAL TOOLS
SPECIAL TOOL CROSS REFERENCE CHART
MB
TOOL #MILLER
TOOL #DESCRIPTION
N/A 5069-2 FUEL GAUGE
611 589
04 63 008927 COMPRESSION TESTER
ADAPTER
611 589
03 15 008929 CANSHAFT LOCKING
PINS
611 589
00 40 008930 COUNTERHOLDER
N/A 8931 TIMING CHAIN
RETAINER
601 589
02 40 008932 CRANKSHAFT LOCK
603 589
00 40 008934 COUNTERHOLDER
N/A 8938A EXTRACTION CLAW
611 589
00 14 008936 FRONT CRANKSHAFT
SEAL INSTALLER
N/A 8938 EXTRACTION CLAW
613 589
00 33 008940 VIBRATION DAMPER
REMOVER
N/A 8941 SLIDE HAMMER
611 589
00 15 008942 OIL JET INSTALLER
611 589
01 14 008944 REAR MAIN SEAL
INSTALLER
MB
TOOL #MILLER
TOOL #DESCRIPTION
602 589
00 39 008947 RIVETING OPENER
602 589
02 33 008948 CHAIN SEPARATOR
TOOL
602 589
03 63 008949 THRUST PIECE
602 589
04 63 008950 PRESSING SCREW
602 589
02 40 008951 ASSEMBLY LINKS
602 589
02 40 008952 ASSEMBLY INSERTS
N/A 9285 FUEL LINE WRENCH
N/A 9286 GLOW PLUG PLIERS
N/A 9295 COMPRESSION HOSE
ADAPTER
111 5 8 9
25 61 009307 VAVLE SERVICE TOOLS
N/A 8534-16 ENGINE SUPPORT
FIXTURE ADAPTERS
N/A 9308 ENGINE LIFTING
FIXTURE
103 589
01 63 009310 ASSEMBLY INSERTS
602 589
05 63 009311 PRESSING SCREW
9 - 14 ENGINEVA
ENGINE (Continued)

#8927 COMPRESSION TESTER ADAPTER
#8929 CAMSHAFT LOCKING PIN
#8931 TIMING CHAIN RETAINER
#8932 CRANKSHAFT LOCK
VAENGINE 9 - 15
ENGINE (Continued)

#8936 FRONT CRANKSHAFT SEAL INSTALLER
#8938A EXTRACTION CLAW
#8940 VIBRATION DAMPER REMOVER
#8941 SLIDE HAMMER
9 - 16 ENGINEVA
ENGINE (Continued)

#8942 OIL JET INSTALLER
#8944 REAR MAIN SEAL INSTALLER
#9307 VALVE SERVICE TOOLS
#8947 RIVET OPENER
VAENGINE 9 - 17
ENGINE (Continued)