2005 MERCEDES-BENZ SPRINTER auxiliary battery

coolant capacity diagram dashboard 4WD check transmission fluid key fob

Page 129 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual ENGINE SYSTEMS
TABLE OF CONTENTS
page page
BATTERY SYSTEM......................... 1
CHARGING SYSTEM....................... 17STARTING SYSTEM....................... 24
BATTERY SYSTEM
TABLE OF CONTENTS

ENGINE SYSTEMS
TABLE OF CONTENTS
page page
BATTERY SYSTEM......................... 1
CHARGING SYSTEM....................... 17STARTING SYSTEM....................... 24
BATTERY SYSTEM
TABLE OF CONTENTS
page page
BATTERY SYSTEM
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING - BATTERY
SYSTEM.............................2
CLEANING.............................5
INSPECTION...........................6
SPECIAL TOOLS
BATTERY SYSTEM SPECIAL TOOLS.......6
BATTERY
DESCRIPTION..........................6
OPERATION............................7
DIAGNOSIS AND TESTING - BATTERY.......7
STANDARD PROCEDURE
STANDARD PROCEDURE - BATTERY
CHARGING...........................8
STANDARD PROCEDURE - OPEN-CIRCUIT
VOLTAGE TEST.......................10
STANDARD PROCEDURE - IGNITION-OFF
DRAW TEST.........................10
STANDARD PROCEDURE - USING MICRO
420 BATTERY TESTER.................11
STANDARD PROCEDURE - CHECKING
BATTERY ELECTROLYTE LEVEL.........12REMOVAL
UNDER HOOD BATTERY REMOVAL.......12
AUXILIARY BATTERY REMOVAL..........13
INSTALLATION
UNDER HOOD BATTERY INSTALLATION . . . 13
AUXILIARY BATTERY INSTALLATION......13
BATTERY HOLDDOWN
DESCRIPTION.........................14
REMOVAL.............................14
INSTALLATION.........................14
BATTERY CABLES
DESCRIPTION.........................14
OPERATION...........................14
DIAGNOSIS AND TESTING - BATTERY
CABLES............................14
REMOVAL.............................16
INSTALLATION.........................16
BATTERY TRAY
DESCRIPTION.........................16
OPERATION...........................16
REMOVAL.............................16
INSTALLATION.........................16
BATTERY SYSTEM
DESCRIPTION
A single 12-volt battery is standard factory-in-
stalled equipment on this model. Some vehicles are
equipped with a second auxiliary battery for running
additional electrical equipment. The standard battery
is located in the engine compartment, while the aux-
iliary battery (if equipped) is located under the pas-
sengers front seat. The battery system for thisvehicle covers the following related components,
which are covered in further detail later in this sec-
tion of the service manual:
²Battery- The 12v storage battery(s) provides a
reliable means of storing a renewable source of elec-
trical energy within the vehicle.
²Battery Cables- The battery cables connect
the battery terminal posts to the vehicle electrical
system.
VAENGINE SYSTEMS 8F - 1

Page 134 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual (5) Clean any corrosion from the battery terminal
posts with a wire brush or a post and terminal
cleaner, and a sodium bicarbonate (baking soda) and
warm water cleaning solution (Fig. 3).
INSPECTION
T

(5) Clean any corrosion from the battery terminal
posts with a wire brush or a post and terminal
cleaner, and a sodium bicarbonate (baking soda) and
warm water cleaning solution (Fig. 3).
INSPECTION
The following information details the recommended
inspection procedures for the battery and related
components. In addition to the maintenance sched-
ules found in this service manual and the owner's
manual, it is recommended that these procedures be
performed any time the battery or related compo-
nents must be removed for vehicle service.
(1) Inspect the battery cable terminal clamps for
damage. Replace any battery cable that has a dam-
aged or deformed terminal clamp.
(2) Inspect the battery tray and battery holddown
hardware for damage. Replace any damaged parts.
(3)
Slide the thermal guard off of the battery case, if
equipped. Inspect the battery case for cracks or other
damage that could result in electrolyte leaks. Also, check
the battery terminal posts for looseness. Batteries with
damaged cases or loose terminal posts must be replaced.
(4) Inspect the battery thermal guard for tears,
cracks, deformation or other damage. Replace any
battery thermal guard that has been damaged.
(5) Inspect the battery built-in test indicator sight
glass for an indication of the battery condition. If the
battery is discharged, charge as required. (Refer to 8
- ELECTRICAL/BATTERY SYSTEM/BATTERY -
STANDARD PROCEDURE).
SPECIAL TOOLS
BATTERY SYSTEM SPECIAL TOOLS
BATTERY
DESCRIPTION
Large capacity, low-maintenance storage batteries
are standard factory-installed equipment on this
model. The primary battery is located in the engine
compartment on all models. A second auxiliary bat-
tery may be installed under the passengers front seat
for running additional electrical equipment.
Male post type terminals made of a soft lead mate-
rial protrude from the top of the molded plastic bat-
tery case to provide the means for connecting the
battery to the vehicle electrical system. The battery
positive terminal post is physically larger in diameter
than the negative terminal post to ensure proper bat-
tery connection. The lettersPOSandNEGare also
molded into the top of the battery case adjacent to
their respective positive and negative terminal posts
for identification confirmation. Refer to Battery
Cables for more information on the battery cables
that connect the battery to the vehicle electrical sys-
tem.
The battery is made up of six individual cells that
are connected in series. Each cell contains positively
charged plate groups that are connected with lead
straps to the positive terminal post, and negatively
charged plate groups that are connected with lead
straps to the negative terminal post. Each plate con-
sists of a stiff mesh framework or grid coated with
Fig. 3 Clean Battery Terminal Post - Typical
1 - TERMINAL BRUSH
2 - BATTERY CABLE
3 - BATTERY
Micro 420 Battery Tester
8F - 6 BATTERY SYSTEMVA
BATTERY SYSTEM (Continued)

Page 141 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual essary, use a battery terminal puller to remove the
terminal clamp from the battery post.
(6) Remove the battery hold downs from the bat-
tery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/
BATTERY HOLDDOWN

essary, use a battery terminal puller to remove the
terminal clamp from the battery post.
(6) Remove the battery hold downs from the bat-
tery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/
BATTERY HOLDDOWN - REMOVAL).
WARNING: WEAR A SUITABLE PAIR OF RUBBER
GLOVES (NOT THE HOUSEHOLD TYPE) WHEN
REMOVING A BATTERY BY HAND. SAFETY
GLASSES SHOULD ALSO BE WORN. IF THE BAT-
TERY IS CRACKED OR LEAKING, THE ELECTRO-
LYTE CAN BURN THE SKIN AND EYES.
(7) Remove the battery from the battery tray.
AUXILIARY BATTERY REMOVAL
(1) Turn the ignition switch to the Off position. Be
certain that all electrical accessories are turned off.
(2) Remove the passenger front seat assembly.
Refer to the Body section for procedure.
(3) Remove the top cover from the seat base
assembly.
(4) Loosen the battery negative cable terminal
clamp pinch-bolt hex nut.
(5) Disconnect the battery negative cable terminal
clamp from the battery negative terminal post. If
necessary, use a battery terminal puller to remove
the terminal clamp from the battery post.
(6) Loosen the battery positive cable terminal
clamp pinch-bolt hex nut.
(7) Disconnect the battery positive cable terminal
clamp from the battery positive terminal post. If nec-
essary, use a battery terminal puller to remove the
terminal clamp from the battery post.
(8) Remove the battery hold downs from the bat-
tery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/
BATTERY HOLDDOWN - REMOVAL).
WARNING: WEAR A SUITABLE PAIR OF RUBBER
GLOVES (NOT THE HOUSEHOLD TYPE) WHEN
REMOVING A BATTERY BY HAND. SAFETY
GLASSES SHOULD ALSO BE WORN. IF THE BAT-
TERY IS CRACKED OR LEAKING, THE ELECTRO-
LYTE CAN BURN THE SKIN AND EYES.
(9) Remove the battery from the battery tray.
INSTALLATION
UNDER HOOD BATTERY INSTALLATION
(1) Position the battery onto the battery tray.
Ensure that the battery positive and negative termi-
nal posts are correctly positioned. The battery cable
terminal clamps must reach the correct battery ter-
minal post without stretching the cables.(2) Reinstall the battery hold downs onto the bat-
tery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/
BATTERY HOLDDOWN - INSTALLATION).
CAUTION: Be certain that the battery cable terminal
clamps are connected to the correct battery termi-
nal posts. Reverse battery polarity may damage
electrical components of the vehicle.
(3) Reconnect the battery positive cable terminal
clamp to the battery positive terminal post. Tighten
the terminal clamp pinch-bolt hex nut to 11.8 N´m
(105 in. lbs.).
(4) Reconnect the battery negative cable terminal
clamp to the battery negative terminal post. Tighten
the terminal clamp pinch-bolt hex nut to 7.9 N´m (70
in. lbs.).
(5) Apply a thin coating of petroleum jelly or chas-
sis grease to the exposed surfaces of the battery cable
terminal clamps and the battery terminal posts.
AUXILIARY BATTERY INSTALLATION
(1) Position the battery onto the battery tray.
Ensure that the battery positive and negative termi-
nal posts are correctly positioned. The battery cable
terminal clamps must reach the correct battery ter-
minal post without stretching the cables.
(2) Reinstall the battery hold downs onto the bat-
tery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/
BATTERY HOLDDOWN - INSTALLATION).
CAUTION: Be certain that the battery cable terminal
clamps are connected to the correct battery termi-
nal posts. Reverse battery polarity may damage
electrical components of the vehicle.
(3) Reconnect the battery positive cable terminal
clamp to the battery positive terminal post. Tighten
the terminal clamp pinch-bolt hex nut to 11.8 N´m
(105 in. lbs.).
(4) Reconnect the battery negative cable terminal
clamp to the battery negative terminal post. Tighten
the terminal clamp pinch-bolt hex nut to 7.9 N´m (70
in. lbs.).
(5) Apply a thin coating of petroleum jelly or chas-
sis grease to the exposed surfaces of the battery cable
terminal clamps and the battery terminal posts.
(6) Install the top cover on the seat base assembly.
(7) Install the passenger front seat assembly. Refer
to the Body section for procedure.
VABATTERY SYSTEM 8F - 13
BATTERY (Continued)

Page 317 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-02 COMPONENT INDEX
Component Page
A/C Auxiliary Fan Relay................ 8W-42
A/C Auxiliary Fan..................... 8W-42
A/C Compressor Clutch................. 8W-42
A/C Control Module-Roof....

8W-02 COMPONENT INDEX
Component Page
A/C Auxiliary Fan Relay................ 8W-42
A/C Auxiliary Fan..................... 8W-42
A/C Compressor Clutch................. 8W-42
A/C Control Module-Roof................ 8W-42
A/C Fan Switch....................... 8W-42
A/C Switch-Roof...................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Air Outlet Temperature Sensor........... 8W-42
Airbag Control Module................. 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-42
Ash Receiver Lamp.................... 8W-44
Automatic Temperature Control Module.... 8W-42
Auxiliary Heater Relay................. 8W-42
Auxiliary Heater Switch................ 8W-42
Battery Relay-Auxiliary................ 8W-20
Batteries............................ 8W-20
Beam Select Switch.................... 8W-50
Blower Motors........................ 8W-42
Body Plug Connector................... 8W-11
Boost Pressure Sensor.................. 8W-30
Boost Pressure Solenoid................ 8W-30
Brake Fluid Level Switch............... 8W-35
Brake Lamp Switch.................... 8W-35
Brake Wear Sensors................... 8W-35
Cabin Heater Assembly................. 8W-42
Cabin Heater Control Module............ 8W-42
Camshaft Position Sensor............... 8W-30
Center High Mounted Stop Lamp......... 8W-51
Central Timer Module.................. 8W-45
Cigar Lighter Lamp................... 8W-44
Cigar Lighter......................... 8W-41
Circulation Pump Diode................ 8W-42
Circulation Pump Relay................ 8W-42
Circulation Pump..................... 8W-42
Clockspring....................... 8W-41, 43
Contact Switch Door-Tailgate............ 8W-44
Controller Antilock Brake............... 8W-35
Courtesy Lamps...................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Ctel Antenna Connector................ 8W-55
Ctel Connector..................... 8W-47, 55
Cylinder Lock Switch-Driver............. 8W-61
D+ Relay No. 1....................... 8W-10
D+ Relay No. 2....................... 8W-11
Data Link Connector................... 8W-18
Daytime Running Lamp Relays........... 8W-50
Differential Lock Solenoid Valve.......... 8W-31
Dome Lamp.......................... 8W-44
Door Jamb Switches................... 8W-44
Door Lock Motor/Ajar Switch Assemblies . . . 8W-61Component Page
Dosing Pump......................... 8W-42
EGR Valve........................... 8W-30
Engine Control Module................. 8W-30
Engine Control Relay.................. 8W-31
Engine Coolant Level Switch............. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Sensor..................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fan Stage 1 Relay..................... 8W-42
Fog Lamp Relay...................... 8W-50
Fog Lamp Switch..................... 8W-50
Fuel Injectors........................ 8W-30
Fuel Level Sensor..................... 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Shutdown Solenoid................ 8W-30
Fuel Temperature Sensor............... 8W-30
Fuses............................ 8W-10, 11
Fuse Blocks.......................... 8W-10
Fuse/Relay Block...................... 8W-11
Fused Ignition Switch Run-Start Relay..... 8W-11
Grounds............................ 8W-70
Generator........................... 8W-20
Glow Plug Control Module.............. 8W-30
Glow Plugs.......................... 8W-30
Hazard Warning Switch................ 8W-52
Headlamp Adjust Switch................ 8W-50
Headlamp Assemblies............... 8W-50, 52
Headlamp Switch..................... 8W-50
Heat Exchanger Connector.............. 8W-42
Heat Exchanger Switch................. 8W-42
Heated Seat Modules.................. 8W-63
Heated Seat Switches.................. 8W-63
Heater Timer-Auxiliary................. 8W-42
Hood Ajar Switch..................... 8W-39
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Horn............................... 8W-41
Ignition Lock Switch................... 8W-40
Ignition Switch....................... 8W-10
Instrument Cluster.................... 8W-40
Instrument Panel Socket................ 8W-40
Intake Air Temperature Sensor........... 8W-30
Interior Lamps....................... 8W-44
Interior Light Switches................. 8W-44
Interior Lighting Connector.............. 8W-44
Intrusion Sensors..................... 8W-39
Kickdown Switch...................... 8W-30
Lamp Relays......................... 8W-50
License Plate Lamps................... 8W-51
Locker Switches...................... 8W-31
Low Fuel Pressure Sensor............... 8W-30
VA8W-02 COMPONENT INDEX 8W - 02 - 1

Page 319 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-10 POWER DISTRIBUTION
Component Page
Airbag Control Module................ 8W-10-19
Automatic Temperature Control Module . . . 8W-10-30
Auxiliary Heater Switch............... 8W-10-23
Battery......

8W-10 POWER DISTRIBUTION
Component Page
Airbag Control Module................ 8W-10-19
Automatic Temperature Control Module . . . 8W-10-30
Auxiliary Heater Switch............... 8W-10-23
Battery.......................... 8W-10-6, 11
Battery Relay- Auxiliary................ 8W-10-6
Beam Select Switch............. 8W-10-12, 18, 28
Blower Motor Resistor Block......... 8W-10-12, 30
Brake Lamp Switch.................. 8W-10-20
Central Timer Module................. 8W-10-16
Cigar Lighter....................... 8W-10-23
Circulation Pump Diode............... 8W-10-30
Circulation Pump Relay............. 8W-10-22, 30
Controller Antilock Brake.............. 8W-10-20
Courtesy Lamp- Driver Door............ 8W-10-24
Courtesy Lamp- Left Sliding Door........ 8W-10-24
Courtesy Lamp- Passenger Door......... 8W-10-24
Courtesy Lamp- Right Sliding Door....... 8W-10-24
Crankcase Heater.................... 8W-10-29
D+ Relay No. 1.................... 8W-10-9, 10
Data Link Connector.................. 8W-10-20
Daytime Running Lamp Relay-
Left Side...................... 8W-10-10, 27
Daytime Running Lamp Relay-
Right Side..................... 8W-10-10, 27
Daytime Running Lamps Relay.......... 8W-10-25
Dome Lamp........................ 8W-10-24
EGR Valve......................... 8W-10-29
Engine Control Module........ 8W-10-15, 19, 29, 34
Engine Control Relay............ 8W-10-12, 29, 34
Fog Lamp Relay..................... 8W-10-28
Fuse 1................. 8W-10-6, 8, 9, 17, 18, 25
Fuse 2...................... 8W-10-6, 8, 11, 18
Fuse 3....................... 8W-10-6, 8, 9, 18
Fuse 4.............. 8W-10-8, 9, 11, 13, 14, 19, 26
Fuse 5................... 8W-10-8, 9, 11, 14, 20
Fuse 6.............. 8W-10-7, 8, 11, 12, 14, 21, 33
Fuse 7................... 8W-10-7, 8, 14, 17, 22
Fuse 8...................... 8W-10-7, 9, 12, 23
Fuse 9................... 8W-10-8, 9, 10, 12, 21
Fuse 10.................... 8W-10-9, 10, 11, 25
Fuse 11....................... 8W-10-9, 10, 26
Fuse 12......................... 8W-10-7, 27
Fuse 13......................... 8W-10-7, 27
Fuse 14......................... 8W-10-7, 28
Fuse 15....................... 8W-10-7, 13, 16
Fuse 16........................... 8W-10-29
Fuse 17......................... 8W-10-12, 29
Fuse 18....................... 8W-10-9, 14, 19
Fuse 19......................... 8W-10-12, 30
Fuse 20....................... 8W-10-7, 12, 30
Fuse 21...................... 8W-10-12, 13, 30
Component Page
Fuse Block No. 1 . . 8W-10-3, 11, 12, 13, 14, 15, 18, 19,
20, 21, 22, 23, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34
Fuse Block No. 2............ 8W-10-10, 17, 25, 26
Fused Ignition Switch Run-Start Relay.... 8W-10-19
G200............................. 8W-10-32
G202........................... 8W-10-10, 19
Generator........................... 8W-10-6
Glow Plug Control Module.............. 8W-10-11
Hazard Warning Switch....... 8W-10-14, 21, 31, 32
Headlamp Assembly- Left...... 8W-10-18, 26, 27, 28
Headlamp Assembly- Right..... 8W-10-17, 18, 27, 28
Headlamp Switch......... 8W-10-12, 18, 25, 26, 27
Horn............................. 8W-10-22
Horn Relay......................... 8W-10-22
Ignition Switch................ 8W-10-12, 13, 14
Instrument Cluster............. 8W-10-10, 18, 19
Interior Lamp- Left Side............... 8W-10-24
Interior Lamp- Middle Rear............ 8W-10-24
Interior Lamp- Rear No. 1.............. 8W-10-24
Interior Lamp- Rear No. 2.............. 8W-10-24
Interior Lamp- Right Side.............. 8W-10-24
Lamp Relay- Left.................... 8W-10-26
Lamp Relay- Right................... 8W-10-17
Multi- Function Switch . . 8W-10-12, 13, 14, 18, 21, 25,
26, 27, 28, 31, 32, 33, 34
Optional Equipment Relay.......... 8W-10-6, 7, 22
Power Distribution Center.......... 8W-10-2, 6, 11
Radio.......................... 8W-10-16, 23
Radio/Cellular Antenna................ 8W-10-16
Sentry Key Remote Entry Module........ 8W-10-22
Shifter Assembly............... 8W-10-14, 19, 20
Starter Motor.................... 8W-10-11, 15
Starter Motor Relay.................. 8W-10-15
Tail Lamp Assembly- Left.............. 8W-10-26
Tail Lamp Assembly- Right............. 8W-10-17
Trailer Tow Connector................. 8W-10-17
Transmission Relay................... 8W-10-22
Turn Signal Relay.................... 8W-10-31
Turn Signal Switch............. 8W-10-13, 26, 31
Turn Signal/Anti-Theft Alarm Relay- Left . . 8W-10-23
Turn Signal/Anti-Theft Alarm Relay- Right . 8W-10-23
Washer On/Off Switch.............. 8W-10-21, 34
Washer Pump Motor- Front............. 8W-10-34
Window Defogger Switch- Rear.......... 8W-10-22
Wiper Motor- Front................... 8W-10-33
Wiper On/Off Relay................ 8W-10-21, 33
Wiper Switch.................. 8W-10-21, 32, 33
Wiper/Turn Signal/Engine Start Control
Module............ 8W-10-14, 21, 31, 32, 33, 34
VA8W-10 POWER DISTRIBUTION 8W - 10 - 1

Page 353 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-11 FUSE BLOCK
Component Page
A/C Auxiliary Fan Relay................ 8W-11-20
A/C Control Module- Roof................ 8W-11-21
A/C Fan Switch.................... 8W-11-28, 32
A/C Switch- Roof.....

8W-11 FUSE BLOCK
Component Page
A/C Auxiliary Fan Relay................ 8W-11-20
A/C Control Module- Roof................ 8W-11-21
A/C Fan Switch.................... 8W-11-28, 32
A/C Switch- Roof................... 8W-11-17, 28
Ash Receiver Lamp.................... 8W-11-28
Automatic Temperature Control Module...... 8W-11-28
Auxiliary Heater Relay............... 8W-11-25, 35
Battery Relay- Auxiliary................ 8W-11-17
Body Plug Connector.................. 8W-11-29
Body Plug Connector................ 8W-11-39, 40
Cabin Heater Assembly.............. 8W-11-22, 35
Central Timer Module............... 8W-11-17, 19
Cigar Lighter Lamp.................... 8W-11-28
Circulation Pump Diode................. 8W-11-35
Controller Antilock Brake............. 8W-11-22, 34
CTEL Connector................... 8W-11-22, 31
D+ Relay No. 1............... 8W-11-15, 16, 26, 39
D+ Relay No. 2.................. 8W-11-17, 29, 39
Data Link Connector................... 8W-11-19
Daytime Running Lamp Relay- Left Side..... 8W-11-16
Daytime Running Lamp Relay- Right Side.... 8W-11-16
Daytime Running Lamps Relay...... 8W-11-17, 26, 27
Fan Stage 1 Relay..................... 8W-11-25
Fog Lamp Switch................... 8W-11-22, 28
Fuse 1................ 8W-11-14, 15, 20, 21, 26, 27
Fuse 2........ 8W-11-14, 18, 30, 31, 32, 34, 35, 37, 38
Fuse 3 . . . 8W-11-14, 15, 18, 19, 20, 21, 22, 23, 24, 25, 26,
29
Fuse 4..................... 8W-11-14, 15, 18, 22
Fuse 5................... 8W-11-14, 15, 19, 22, 24
Fuse 6................ 8W-11-14, 19, 25, 30, 34, 37
Fuse 7................ 8W-11-14, 22, 30, 31, 34, 35
Fuse 8................ 8W-11-15, 21, 25, 30, 35, 36
Fuse 9............. 8W-11-14, 15, 16, 17, 22, 26, 39
Fuse 10.................. 8W-11-15, 16, 20, 27, 37
Fuse 11....................... 8W-11-15, 16, 21
Fuse 12....................... 8W-11-29, 30, 34
Fuse 13.................... 8W-11-29, 30, 31, 40
Fuse 14.................... 8W-11-29, 30, 31, 39
Fuse 15....................... 8W-11-30, 32, 33
Fuse 18....................... 8W-11-15, 23, 40
Fuse 19............................ 8W-11-17
Fuse 20......................... 8W-11-30, 32
Fuse Block No. 1................ 8W-11-27, 34, 40
Fuse Block No. 2 . 8W-11-4, 16, 18, 19, 26, 27, 29, 31, 32,
35, 39, 40
Fuse Block No. 3 . 8W-11-5, 17, 21, 22, 23, 25, 31, 32, 33,
34, 35, 37
Fuse/Relay Block......... 8W-11-2, 20, 21, 22, 24, 34
Fused Ignition Switch Run-Start Relay.... 8W-11-29, 40
G202................. 8W-11-17, 26, 34, 35, 39, 40
Headlamp Adjust Switch................ 8W-11-28
Headlamp Assembly- Left............. 8W-11-16, 26
Headlamp Assembly- Right............ 8W-11-16, 26
Headlamp Switch..................... 8W-11-27
Component Page
Heated Seat Switch- Driver.............. 8W-11-33
Heated Seat Switch- Passenger............ 8W-11-33
Heater Timer- Auxiliary................. 8W-11-21
Instrument Cluster................. 8W-11-19, 26
Instrument Panel Socket................ 8W-11-26
Interior Light Switch................ 8W-11-23, 28
Interior Light Switch- Driver............. 8W-11-23
Interior Light Switch- Passenger........... 8W-11-23
Interior Light Switch- Rear.............. 8W-11-23
Interior Lighting Connector.............. 8W-11-23
Intrusion Sensor No. 1.................. 8W-11-38
Intrusion Sensor No. 2.................. 8W-11-38
Intrusion Sensor No. 3.................. 8W-11-38
Lamp Relay- Left..................... 8W-11-18
Lamp Relay- Right.................. 8W-11-17, 18
License Plate Lamp No. 1............... 8W-11-26
License Plate Lamp No. 2............... 8W-11-26
Locker Switch No. 1................. 8W-11-28, 34
Locker Switch No. 2................... 8W-11-34
Map/Reading Lamp Switch............ 8W-11-23, 28
Master Door Lock Switch................ 8W-11-28
Multi- Function Switch................. 8W-11-27
Optional Equipment Relay . . 8W-11-30, 31, 32, 33, 34, 35
Panic Alarm Switch.................... 8W-11-28
Power Distribution Center . . 8W-11-14, 18, 19, 20, 21, 22,
23, 24, 25, 26, 29, 30, 31, 32, 34, 35, 37
Power Mirror Motor- Driver.............. 8W-11-36
Power Mirror Motor- Passenger........... 8W-11-36
Power Mirror Switch................... 8W-11-36
Power Window Switch- Driver............ 8W-11-31
Power Window Switch- Master............ 8W-11-32
Power Window Switch- Passenger.......... 8W-11-32
Radio.............................. 8W-11-28
Relay Block . . 8W-11-3, 15, 16, 17, 18, 20, 24, 25, 26, 29,
30, 31, 32, 33, 34, 35
Security System Module........... 8W-11-31, 37, 38
Sentry Key Remote Entry Module.......... 8W-11-24
Shifter Assembly...................... 8W-11-28
Siren.............................. 8W-11-38
TCS Switch......................... 8W-11-28
Temperature Switch................... 8W-11-28
Time Delay Relay..................... 8W-11-23
Towing/Intrusion Sensor On/Off Switch...... 8W-11-28
Trailer Tow Connector.................. 8W-11-25
Trailer Tow Control Module.............. 8W-11-25
Transmission Relay.................... 8W-11-18
Turn Signal/Anti-Theft Alarm Relay- Left.... 8W-11-24
Turn Signal/Anti-Theft Alarm Relay- Right . . . 8W-11-24
Warm Air Auxiliary Heater Assembly....... 8W-11-21
Window Defogger Module- Rear......... 8W-11-17, 20
Window Defogger Relay- Left Rear......... 8W-11-20
Window Defogger Relay- Right Rear........ 8W-11-20
Window Defogger Switch- Rear............ 8W-11-28
VA8W-11 FUSE BLOCK 8W - 11 - 1

Page 393 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-15 GROUND DISTRIBUTION
Component PageA/C Auxiliary Fan........................8W-15-4
A/C Auxiliary Fan Relay...................8W-15-12
A/C Control Module- Roof..................8W-15-28
A/C Fan S

8W-15 GROUND DISTRIBUTION
Component PageA/C Auxiliary Fan........................8W-15-4
A/C Auxiliary Fan Relay...................8W-15-12
A/C Control Module- Roof..................8W-15-28
A/C Fan Switch........................8W-15-21
A/C Switch- Roof.....................8W-15-24, 28
Airbag Control Module....................8W-15-11
Ash Receiver Lamp......................8W-15-22
Automatic Temperature Control Module.........8W-15-24
Auxiliary Heater Relay....................8W-15-12
Auxiliary Heater Switch...................8W-15-24
Battery..............................8W-15-8
Battery Relay- Auxiliary...................8W-15-11
Battery- Auxiliary.......................8W-15-11
Blower Motor- Front......................8W-15-9
Brake Fluid Level Switch...................8W-15-8
Brake Wear Sensor- Left Front................8W-15-8
Brake Wear Sensor- Left Rear...............8W-15-28
Brake Wear Sensor- Right Front...............8W-15-8
Brake Wear Sensor- Right Rear...............8W-15-28
Cabin Heater Assembly....................8W-15-3
Center High Mounted Stop Lamp..............8W-15-6
Central Timer Module....................8W-15-15
Cigar Lighter..........................8W-15-22
Cigar Lighter Lamp......................8W-15-22
Circulation Pump........................8W-15-9
Circulation Pump Relay...................8W-15-12
Clockspring...........................8W-15-10
Controller Antilock Brake.................8W-15-2, 28
CTEL Connector........................8W-15-21
Cylinder Lock Switch- Driver..............8W-15-7, 10
D+ Relay No. 1.........................8W-15-12
D+ Relay No. 2.........................8W-15-14
Data Link Connector.....................8W-15-10
Daytime Running Lamp Relay- Left Side.........8W-15-13
Daytime Running Lamp Relay- Right Side........8W-15-13
Daytime Running Lamps Relay...............8W-15-13
Differential Lock Solenoid Valve...............8W-15-2
Dome Lamp...........................8W-15-6
Dosing Pump...........................8W-15-2
Engine Control Module.....................8W-15-7
Engine Coolant Level Switch.................8W-15-2
Fan Stage 1 Relay.......................8W-15-11
Fog Lamp Relay........................8W-15-11
Fog Lamp Switch.......................8W-15-22
Fuse Block No. 1........................8W-15-7
Fused Ignition Switch Run-Start Relay..........8W-15-14
G100..............................8W-15-2, 3
G101................................8W-15-4
G102................................8W-15-4
G200.........................8W-15-6, 7, 8, 9, 10
G201...............................8W-15-11
G202.............8W-15-11, 12, 13, 14, 15, 16, 17, 18, 19
G203....................8W-15-20, 21, 22, 23, 24, 25
G300..........................8W-15-26, 27, 28
G301...............................8W-15-28
G302...............................8W-15-28
Glow Plug Control Module..................8W-15-2
Hazard Warning Switch....................8W-15-7
Headlamp Adjust Switch...................8W-15-22
Headlamp Assembly- Left...................8W-15-3
Headlamp Assembly- Right..................8W-15-4
Heat Exchanger Connector.................8W-15-12
Heat Exchanger Switch....................8W-15-24
Heated Seat Switch- Driver.................8W-15-25
Heated Seat Switch- Passenger...............8W-15-25
Heater Timer- Auxiliary...................8W-15-24
Hood Ajar Switch........................8W-15-4
Horn Relay...........................8W-15-11
Horn Switch..........................8W-15-10
Ignition Lock Switch.....................8W-15-10
Instrument Cluster......................8W-15-10
Instrument Panel Socket...................8W-15-20Component PageInterior Lamp No. 1......................8W-15-6
Interior Lamp No. 2......................8W-15-6
Interior Lamp No. 3......................8W-15-6
Interior Lamp No. 4......................8W-15-6
Interior Lamp No. 5......................8W-15-6
Interior Lamp- Middle Front................8W-15-5, 6
Interior Lamp- Middle Rear................8W-15-5, 6
Interior Lamp- Rear No. 2...................8W-15-5
Interior Lamp- Right Side.................8W-15-5, 6
Interior Light Switch.....................8W-15-21
Interior Lighting Connector..................8W-15-6
Intrusion Sensor No. 1.....................8W-15-6
Intrusion Sensor No. 2.....................8W-15-6
Intrusion Sensor No. 3.....................8W-15-6
Lamp Relay- Left.......................8W-15-13
Lamp Relay- Right......................8W-15-13
License Plate Lamp No. 1..................8W-15-27
License Plate Lamp No. 2..................8W-15-27
Locker Switch No. 1......................8W-15-20
Map/Reading Lamp Switch.................8W-15-21
Marker Lamp Connector...................8W-15-17
Marker Lamp No. 1- Left Front...............8W-15-16
Marker Lamp No. 1- Right Front..............8W-15-16
Marker Lamp No. 2- Left Front...............8W-15-16
Marker Lamp No. 2- Right Front..............8W-15-16
Marker Lamp- Left Center..................8W-15-17
Marker Lamp- Left Rear...................8W-15-27
Marker Lamp- Right Center.................8W-15-17
Marker Lamp- Right Rear..................8W-15-27
Master Door Lock Switch..................8W-15-25
Metering Pump.........................8W-15-18
Multi- Function Switch.....................8W-15-7
Optional Equipment Relay..................8W-15-19
Panic Alarm Switch......................8W-15-20
Parking Brake Switch....................8W-15-15
Power Mirror Motor- Driver.................8W-15-23
Power Mirror Motor- Passenger...............8W-15-23
Power Mirror Switch.....................8W-15-23
Power Window Switch- Driver...............8W-15-23
Power Window Switch- Master...............8W-15-23
Radio...............................8W-15-21
Reading Lamp Connector...................8W-15-6
Recirculated Air Solenoid Valve...............8W-15-9
Seat Belt Switch........................8W-15-15
Security System Module...................8W-15-15
Sentry Key Remote Entry Module..............8W-15-7
Shifter Assembly........................8W-15-20
Siren................................8W-15-9
Tail Lamp Assembly- Left..................8W-15-26
Tail Lamp Assembly- Right.................8W-15-26
TCS Switch...........................8W-15-25
Time Delay Relay.......................8W-15-17
Towing/Intrusion Sensor On/Off Switch..........8W-15-22
Trailer Tow Connector....................8W-15-28
Trailer Tow Control Module.................8W-15-19
Transmission Control Module................8W-15-19
Transmission Relay......................8W-15-19
Turn Signal No. 1- Left Front.................8W-15-3
Turn Signal No. 1- Right Front................8W-15-4
Turn Signal No. 2- Left Front.................8W-15-3
Warm Air Auxiliary Heater Assembly...........8W-15-18
Washer Pump Motor- Front..................8W-15-4
Water Cycle Valve........................8W-15-9
Window Defogger Module- Rear..............8W-15-15
Window Defogger Relay- Left Rear.............8W-15-14
Window Defogger Relay- Right Rear............8W-15-14
Window Defogger Switch- Rear...............8W-15-20
Window Defogger- Left Rear.................8W-15-26
Window Defogger- Right Rear................8W-15-26
Wiper Motor- Front.......................8W-15-9
Wiper/Turn Signal/Engine Start Control Module.....8W-15-7
VA8W-15 GROUND DISTRIBUTION 8W - 15 - 1

Page 427 of 1232

MERCEDES-BENZ SPRINTER 2005 Service Repair Manual 8W-20 CHARGING SYSTEM
Component Page
Battery.................... 8W-20-2, 3, 4, 5, 6
Battery Relay- Auxiliary............. 8W-20-2, 3
Battery- Auxiliary................... 8W-20-3
D+ Relay No. 1......

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