2005 LEXUS ES300 wheel torque
[x] Cancel search: wheel torquePage 207 of 969
4010Q-02
D31337
Bearing Bracket Hole Snap Ring
32 (326, 24)
12 (122, 9)
64 (653, 47)
46 (470, 34)
Front Drive Shaft Assy RH
Transmission Control
Cable Bracket No.2
41 (418, 30)
12 (122, 9)
37 (377, 27)
5.5 (56, 49 in.Vlbf)
9.8 (100, 87 in.Vlbf)
Wire Harness
Automatic
Transmission Case
Cover
Front Drive
ShaftLH Hole
Snap Ring
Front Drive Shaft
Assy LH
Starter Assy
O-ring
Transimission Oil
Filler Tube Sub-assy
ATF Level
Gauge Oil Cooler
Outlet Tube No.1 Oil Cooler Inlet
Tube No.1Oil Cooler Tube ClampTransmission Control
Cable Bracket No.1 Flywheel Housing
Under CoverTorque Converter ClutchEngine
Mounting
Bracket FR
X6
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable partWire Harness Clamp
12 (122, 9)
12 (122, 9)
34 (350, 25)
8.4 (86, 74 in.Vlbf)
64 (653, 47)
5.4 (55, 48 in.Vlbf)
7.8 (80, 69 in.Vlbf)
13 (130, 9)
Exhaust Pipe Support Bracket
37 (377, 27)
34 (350, 25)
x 5 40-8
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E)
2523 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
AUTOMATIC TRANSAXLE ASSY (U151E)
COMPONENTS
Page 213 of 969
D31340
D25420
C88135
D31339
Breather Hose
C88278
40-14
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E)
2529 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Install the flywheel housing under cover with the 2 bolts.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
21. INSTALL ENGINE MOUNTING BRACKET FR
(a) Install the engine mounting bracket FR with the 3 bolts to
the automatic transaxle.
Torque: 64 NVm (653 kgfVcm, 47 ftVlbf)
22. INSTALL TRANSMISSION OIL FILLER TUBE
SUB-ASSY
(a) Coat a new O-ring with ATF, and install it to the oil filler
tube.
(b) Install the oil filler tube with the bolt to the automatic trans-
axle.
Torque: 5.5 NVm (56 kgfVcm, 49 in.Vlbf)
(c) Install the ATF level gauge.
(d) Connect the breather hose to the wire harness bracket.
23. INSTALL TRANSMISSION CONTROL CABLE
BRACKET NO.1
(a) Install the control cable bracket No.1 with the 2 bolts.
Torque: 12 NVm (122 kgfVcm, 9 ftVlbf)
24. INSTALL OIL COOLER INLET TUBE NO.1
(a) Temporarily install the oil cooler outlet tube No.1.
(b) Temporarily install the oil cooler inlet tube No.1.
Page 228 of 969
4010X-04
D25831
SST
D25832
SST
D25833
SST
- AUTOMATIC TRANSMISSION / TRANSFRONT DIFFERENTIAL OIL SEAL (U151E)
40-29
2544 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
FRONT DIFFERENTIAL OIL SEAL (U151E)
REPLACEMENT
1. REMOVE FRONT WHEELS
2. REMOVE ENGINE UNDER COVER NO.1
3. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and drain plug.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
4. REMOVE FRONT DRIVE SHAFT ASSY RH (SEE PAGE 30-8)
5. REMOVE FRONT DRIVE SHAFT ASSY LH (SEE PAGE 30-8)
6. REMOVE TRANSAXLE HOUSING OIL SEAL
(a) Using SST, pull out the oil seal.
SST 09308-00010
7. REMOVE DIFFERENTIAL SIDE BEARING RETAINER
OIL SEAL
(a) Using SST, pull out the oil seal.
SST 09308-00010
8. INSTALL DIFFERENTIAL SIDE BEARING RETAINER
OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal.
SST 09316-6001 1 (09316-00011)
Oil seal drive in depth:
0 0.5 mm (0 0.020 in.)
(b) Coat the lip of the oil seal with MP grease.
SST 09316-6001 1 (09316-00011)
Page 250 of 969
G23361DLC3
Hand-held Tester
C80826
- BRAKEBRAKE FLUID
32-5
2439 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(f) Repeat the above procedure to bleed the air out of the
brake line for each wheel.
4. BLEED BRAKE ACTUATOR ASSY (W/ VSC)
NOTICE:
After performing the usual air bleeding in the brake system,
if the height or feel of the brake pedal cannot be obtained,
perform air bleeding in the brake actuator assy with a
hand-held tester by following procedures below.
(a) Depress the brake pedal more than 20 times with the en-
gine off.
(b) Connect the hand-held tester to the DLC3, then turn the
ignition switch to the ON position.
NOTICE:
Do not start the engine.
(c) Select ºAIR BLEEDINGº on the hand-held tester.
HINT:
Please refer to the Hand-Held Tester Operator's Manual for fur-
ther details.
(d) Bleed the air out of the regular brake line in ºStep1: In-
creaseº on the hand-held tester display.
NOTICE:
Perform the air bleeding by following the steps dis-
played on the hand-held tester.
Make sure that the brake fluid in the master cylinder
reservoir tank does not become empty.
(1) Connect the vinyl tube to either one of the bleeder
plugs.
(2) Depress the brake pedal several times, then loosen
the bleeder plug of one of the above wheels with the
pedal depressed.
(3) When fluid stops coming out, tighten the bleeder
plug, then release the brake pedal.
(4) Repeat (2) and (3) until all air in the fluid is complete-
ly bled out.
(5) Tighten the bleeder plug certainly.
Torque: 8.3 NVm (85 kgfVcm, 73 in.Vlbf)
(6) Repeat the above procedure to bleed the air out of
the brake line for each wheel.
(e) Bleed the air out of the suction line in ºStep2: Inhalationº
on the hand-held tester display.
NOTICE:
Perform the air bleeding by following the steps dis-
played on the hand-held tester.
Make sure that the brake fluid in the master cylinder
reservoir tank does not become empty.
Page 251 of 969
32-6
- BRAKEBRAKE FLUID
2440 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(1) Connect the vinyl tube to the bleeder plug at the
right front wheel or the right rear wheel and loosen
the bleeder plug.
(2) Operate the brake actuator assy using the hand-
held tester to bleed the air.
NOTICE:
The operation stops automatically in 4 seconds.
At this time, be sure to release the brake pedal.
(3) Check that the operation has stopped, by referring
to the hand-held tester display.
(4) Repeat (2) and (3) until all the air in the fluid is com-
pletely bled out.
(5) Tighten the bleeder plug certainly.
Torque: 8.3 NVm (85 kgfVcm, 73 in.Vlbf)
(6) For the rest of the wheels, bleed the air in the same
way as stated in the above procedure.
(f) Bleed the air out of the pressure reduction line in ºStep3:
Decreaseº on the hand-held tester display.
NOTICE:
Perform air bleeding by following the steps displayed
on the hand-held tester.
Make sure that the brake fluid in the master cylinder
reservoir tank does not become empty.
(1) Connect a vinyl tube to either one of the bleeder
plugs.
(2) Loosen the bleeder plug.
(3) Using the hand-held tester, operate the brake ac-
tuator assy using hand-held tester, completely de-
press the brake pedal and keep it.
NOTICE:
The operation stops automatically in 4 seconds.
When performing this procedure continuously, an in-
terval of at least 20 seconds is required.
When the operation is completed, the brake pedal
slightly goes down. This is a normal phenomenon
caused when the solenoid opens.
During this procedure, the pedal seems heavy, but
completely depress it so that the brake fluid comes
out from the bleeder plug.
Be sure to keep depressing the brake pedal. Never
depress and release the pedal repeatedly.
(4) Tighten the bleeder plug, then release the brake
pedal.
(5) Repeat (2) to (4) until all the air in the fluid is com-
pletely bled out.
(6) Tighten the bleeder plug certainly.
Torque: 8.3 NVm (85 kgfVcm, 73 in.Vlbf)
(7) Repeat the above procedure to bleed the air out of
the brake line for each wheel.
Page 252 of 969
C80826
F41007
- BRAKEBRAKE FLUID
32-7
2441 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(g) Bleed the air out of the regular brake line again in ºStep4:
Increaseº on the hand-held tester display.
NOTICE:
Perform air bleeding by following the steps displayed
on the hand-held tester.
Make sure that the brake fluid in the master cylinder
reservoir tank does not become empty.
(1) Connect the vinyl tube to either one of the bleeder
plug.
(2) Depress the brake pedal several times, then loosen
the bleeder plug of one of the above wheels with the
pedal depressed.
(3) When fluid stops coming out, tighten the bleeder
plug, then release the brake pedal.
(4) Repeat (2) and (3) until all the air in the fluid is com-
pletely bled out.
(5) Tighten the bleeder plug certainty.
Torque: 8.3 NVm (85 kgfVcm, 73 in.Vlbf)
(6) Repeat the above procedure to bleed the air out of
the brake line for each wheel.
5. CHECK FLUID LEVEL IN RESERVOIR
(a) Check the fluid level and add fluid if necessary.
Fluid: SAE J1703 or FMVSS No. 116 DOT3
Page 259 of 969
320OJ-03
F16915
Instrument Panel Insert
Sub-assy Lower LH
Instrument Panel
Sub-assy Upper
Front Door Scuff Plate LH Driver Side
Junction Block AssyHeater to Foot Duct No.3Steering Column Cover LowerSteering Column Cover Upper Instrument Cluster Finish Panel
Steering Column Assy
Steering Intermediate
Shaft Sub-assyHorn Button Assy Steering Wheel Cover
No.2 Steerig Wheel Assy
20.6 (210, 15)
20.6 (210, 15)50 (510, 37)
8.8 (90, 78 in.Vlbf)
NVm (kgfVcm, ftVlbf) : Specified torqueSteering Wheel
Cover No.3
Connector Cover
Steering Column
Cover Lower No.2
32-14- BRAKEACCELERATOR & BRAKE PEDAL ASSY (From August,
2002)
2448 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
COMPONENTS
Page 284 of 969
F41866
Anti Squeal
Shim
Wear Indicator
- BRAKEFRONT BRAKE
32-39
2473 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(2) Install the wear indicator to the 2 brake pads.
NOTICE:
When replacing worn pads, the anti squeal shims
must be replaced together with the pads.
Install the shims and pad wear indicator correctly of
which positions and directions.
(b) Install the anti squeal shim kit front (Twin piston Type).
(1) Apply the anti squeal shim with pad grease, and
install the anti squeal shim to each pad.
(2) Install the wear indicator to the 2 brake pads.
NOTICE:
When replacing worn pads, the anti squeal shims
must be replaced together with the pads.
Install the shims and pad wear indicator correctly of
which positions and directions.
38. INSTALL DISC BRAKE PAD KIT FRONT (PAD ONLY)
(a) Install the 2 disc brake pads with the pad wear indicator facing upward.
NOTICE:
There should be no oil or grease on the friction surface of the pads and the disc.
39. INSTALL DISC BRAKE CYLINDER ASSY LH
(a) Install the disc brake cylinder with the 2 bolts.
Torque: 34.3 NVm (350 kgfVcm, 25 ftVlbf)
40. CONNECT FRONT FLEXIBLE HOSE
(a) Connect a new gasket and flexible hose with the union bolt.
Torque: 29.4 NVm (300 kgfVcm, 22 ftVlbf)
HINT:
Install the flexible hose lock securely in the lock hold of the disc brake cylinder.
41. FILL RESERVOIR WITH BRAKE FLUID
42. BLEED MASTER CYLINDER (SEE PAGE 32-4)
SST 09023-00101
43. BLEED BRAKE LINE (SEE PAGE 32-4)
44. CHECK FLUID LEVEL IN RESERVOIR (SEE PAGE 32-4)
45. CHECK BRAKE FLUID LEAKAGE
46. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)