Page 291 of 969
F41551
F41562
Cylinder Slide Pin
Cylinder Mounting
Lithium soap base glycol grease
F41558Lithium soap base glycol grease
32-46
- BRAKEREAR BRAKE
2480 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
40. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN
(a) Using a hexagon wrench (8 mm), install the cylinder slide
pin.
Torque: 39.2 NVm (400 kgfVcm, 29 ftVlbf)
41. INSTALL REAR DISC BRAKE BUSH DUST BOOT
(a) Apply the lithium soap base glycol grease to seal surface
of a new bush dust boot.
(b) Install the bush dust boot to the cylinder slide pin.
42. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH
(a) Apply the lithium soap base glycol grease to a new cylin-
der slide bush.
(b) Install the cylinder slide bush to the disc brake cylinder.
43. INSTALL DISC BRAKE CYLINDER ASSY REAR LH
(a) Apply the lithium soap base glycol grease to the cylinder slide pin.
(b) Install the disc brake cylinder to the cylinder slide pin.
44. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN
(a) Apply the lithium soap base glycol grease to the cylinder slide pin.
(b) Install the cylinder slide pin to the disc brake cylinder.
Torque: 34.3 NVm (350 kgfVcm, 25 ftVlbf)
45. CONNECT REAR LH FLEXIBLE HOSE
(a) Connect a new gasket and flexible hose with the union bolt.
Torque: 29.4 NVm (300 kgfVcm, 22 ftVlbf)
HINT:
Install the flexible hose lock securely in the lock hole of the disc brake cylinder.
46. FILL RESERVOIR WITH BRAKE FLUID
47. BLEED MASTER CYLINDER (SEE PAGE 32-4)
SST 09023-00101
48. BLEED BRAKE LINE (SEE PAGE 32-4)
49. CHECK FLUID LEVEL IN RESERVOIR (SEE PAGE 32-4)
50. CHECK BRAKE FLUID LEAKAGE
51. INSTALL REAR WHEEL
Torque: 103 NVm (1050 kgfVcm, 76 ftVlbf)
Page 300 of 969
C84803
F41018F41017
A
B
F41016
- BRAKESPEED SENSOR FRONT LH
32-55
2489 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
4. INSTALL SPEED SENSOR FRONT LH
(a) Install the speed sensor FR LH with the bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
NOTICE:
Make sure the sensor tip is clean.
(b) Install the sensor harness clamps with the 2 bolts ºAº and
ºBº to the body and shock absorber.
Torque:
Bolt A: 5.0 NVm (51 kgfVcm, 44 in.Vlbf)
Bolt B: 18.8 NVm (192 kgfVcm, 14 ftVlbf)
(c) Connect the clamp to the knuckle.
(d) Connect the speed sensor connector and clamp.
5. INSTALL FRONT FENDER LINER LH
6. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
7. CHECK ABS SPEED SENSOR SIGNAL (SEE PAGE 05-420 or 05-471)
Page 303 of 969
C83035
32-58
- BRAKESKID CONTROL SENSOR
2492 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
8. INSTALL REAR AXLE HUB & BEARING ASSY LH
(a) Install the rear axle hub & bearing assy with the 4 bolts.
Torque: 80 NVm (816 kgfVcm, 59 ftVlbf)
9. INSTALL REAR DISC
10. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 32-41)
11. CONNECT SKID CONTROL SENSOR WIRE
12. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
13. INSPECT TIRE (SEE PAGE 28-1)
14. MEASURE VEHICLE HEIGHT (SEE PAGE 27-3)
15. INSPECT SIDE SLIP (SEE PAGE 27-3)
16. INSPECT CAMBER (SEE PAGE 27-3)
17. INSPECT TOE-IN (SEE PAGE 27-3)
18. ADJUST CAMBER AND TOE-IN (SEE PAGE 27-3)
19. CHECK ABS SPEED SENSOR SIGNAL (SEE PAGE 05-420 or 05-471)
Page 309 of 969
3305G-02
F41011
Adjusting Nut
Lock Nut 33-2
- PARKING BRAKEPARKING BRAKE SYSTEM
2498 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ADJUSTMENT
1. REMOVE REAR WHEEL
2. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
3. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
4. INSPECT PARKING BRAKE PEDAL TRAVEL
(a) Slowly depress the parking brake pedal all the way, and count the number of clicks.
Parking brake pedal travel: 3 - 6 clicks at 300 N (31 kgf, 68.3 lbf)
5. ADJUST PARKING BRAKE PEDAL TRAVEL
(a) Depress the parking brake pedal 3 notches to make a
room for the procedure, and loosen the lock nut.
(b) Return the parking brake pedal to the original position.
(c) Turn the adjusting nut until the parking brake pedal travel
is correct.
(d) Depress the parking brake pedal 3 notches to make a
room for the procedure, and tighten the lock nut.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(e) Return the parking brake pedal to the original position.
(f) Check whether parking brake drags or not.
(g) When operating the parking brake pedal, check that the
parking brake pedal indicator light lights up.
Page 320 of 969
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-13
2509 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. INSTALL PARKING BRAKE SHOE STRUT LH(See page 33-16)
15. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
16. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
17. CHECK PARKING BRAKE INSTALLATION(See page 33-16)
18. INSTALL REAR DISC(See page 33-16)
19. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
20. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
21. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
22. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
Page 326 of 969
F40322
Front FrontRH
LH
F40026
Expand
Contract
- PARKING BRAKEPARKING BRAKE ASSY
33-19
2515 Author: Date:
16. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.
NOTICE:
There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
17. INSTALL REAR DISC(See page 32-41)
18. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate
smoothly.
Standard : Return 8 notches
(d) Check shoe is no brake drag.
(e) Install the hole plug.
19. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
20. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
21. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
Page 328 of 969
3305G-02
F41011
Adjusting Nut
Lock Nut 33-2
- PARKING BRAKEPARKING BRAKE SYSTEM
2498 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ADJUSTMENT
1. REMOVE REAR WHEEL
2. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
3. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
4. INSPECT PARKING BRAKE PEDAL TRAVEL
(a) Slowly depress the parking brake pedal all the way, and count the number of clicks.
Parking brake pedal travel: 3 - 6 clicks at 300 N (31 kgf, 68.3 lbf)
5. ADJUST PARKING BRAKE PEDAL TRAVEL
(a) Depress the parking brake pedal 3 notches to make a
room for the procedure, and loosen the lock nut.
(b) Return the parking brake pedal to the original position.
(c) Turn the adjusting nut until the parking brake pedal travel
is correct.
(d) Depress the parking brake pedal 3 notches to make a
room for the procedure, and tighten the lock nut.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(e) Return the parking brake pedal to the original position.
(f) Check whether parking brake drags or not.
(g) When operating the parking brake pedal, check that the
parking brake pedal indicator light lights up.
Page 339 of 969
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-13
2509 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. INSTALL PARKING BRAKE SHOE STRUT LH(See page 33-16)
15. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
16. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
17. CHECK PARKING BRAKE INSTALLATION(See page 33-16)
18. INSTALL REAR DISC(See page 33-16)
19. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
20. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
21. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
22. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
