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AT-254
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. CAUTION:
Do not reuse drain plug gasket.
7. Connect heated oxygen sensor 2 harness connector.
8. Install front cross bar. Refer to FSU-8, "
Components" .
9. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
10. Connect the battery cable to the negative terminal.
SCIA2308E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
: 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4113E
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ON-VEHICLE SERVICE AT-255
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Parking Components (2WD Models Only)ACS0081F
COMPONENTS
REMOVAL
1. Drain ATF through drain plug.
2. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
3. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
4. Remove control rod. Refer to AT- 2 3 4 , "
Control Rod Removal and Installation" .
5. Support transmission assembly with a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
6. Remove rear engine mounting member with power tool. Refer to AT- 2 7 0 , "
Removal and Installation (2WD
Models)" .
1. Rear oil seal 2. Rear extension 3. Parking actuator support
4. Parking pawl 5. Return spring 6. Pawl shaft
7. Self-sealing bolt 8. Seal ring 9. Parking gear
10. Output shaft 11. Bearing race 12. Needle bearing
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
However, refer to the following symbol for others.
: Apply Genuine Anaerobic Gasket or equivalent. Refer to GI-48, "
Recommended Chemical Products and Sealants" .
SCIA7433E
Page 341 of 4731
AT-258
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
17. Remove return spring from parking pawl.
18. Remove rear oil seal from rear extension.
CAUTION:
Be careful not to scratch rear extension.
INSPECTION
If the contact surface on parking actuator support, parking pawl,
etc. has excessive wear, abrasion, bend, or any other damage,
replace the components.
SCIA2445E
SCIA3524E
SCIA5143E
SCIA5144E
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ON-VEHICLE SERVICE AT-259
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INSTALLATION
1. As shown in the right figure illustration, use a drift to drive rear
oil seal into the rear extension until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install return spring to parking pawl.
3. Install parking pawl (with return spring) and pawl shaft to rear extension.
4. Install parking actuator support to rear extension.
5. Install needle bearing to rear extension. CAUTION:
Apply petroleum jelly to needle bearing.
SCIA5311E
SCIA2445E
SCIA3424E
SCIA3423E
Page 343 of 4731
AT-260
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
6. Install seal rings in output shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
7. Install parking gear to output shaft
8. Install output shaft to transmission case.
9. Install bearing race to output shaft.
10. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
SCIA5209E
SCIA5247E
SCIA5246E
SCIA5245E
SCIA5212E
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ON-VEHICLE SERVICE AT-261
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11. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly mounting bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolt.
13. Install rear engine mounting member. Refer to AT- 2 7 0 , "
Removal and Installation (2WD Models)" .
14. Install control rod. Refer to AT- 2 3 4 , "
Control Rod Removal and Installation" .
15. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
16. Install exhaust front tube and center muffler. Refer to EX-3, "
Removal and Installation" .
17. Install drain plug in oil pan. CAUTION:
Do not reuse drain plug gasket.
18. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
SCIA3431E
Rear extension assembly mounting bolt
: 52 N·m (5.3 Kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 Kg-m, 45 ft-lb)
SCIA6941E
: 34 N·m (3.5 kg-m, 25 ft-lb)
Page 345 of 4731

AT-262
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
Rear Oil SealACS0081G
REMOVAL
1. Remove center muffler with power tool. Refer to EX-3, "Removal
and Installation" .
2. Remove rear propeller shaft. Refer to PR-9, "
Removal and
Installation" .
3. Remove transfer assembly from transmission assembly (AWD models). Refer to TF-44, "
Removal and Installation" .
4. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (AWD models).
INSTALLATION
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
1. As shown in the right figure, use the drift to drive rear oil seal into rear extension assembly (2WD models) or adapter case
assembly (AWD models) until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer assembly to transmission assembly (AWD mod- els). Refer to TF-44, "
Removal and Installation" .
3. Install rear propeller shaft. Refer to PR-9, "
Removal and Installa-
tion" .
4. Install center muffler. Refer to EX-3, "
Removal and Installation" .
SCIA5410E
SCIA5411E
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ON-VEHICLE SERVICE AT-263
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Revolution Sensor Components (2WD Models Only)ACS0081H
COMPONENTS
REMOVAL
1. Disconnect the battery cable from negative terminal.
2. Drain ATF through drain plug.
3. Remove front cross bar. Refer to FSU-8, "
Components" .
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
5. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
6. Remove control rod. Refer to AT- 2 3 4 , "
Control Rod Removal and Installation" .
1. Rear extension 2. Transmission 3. Revolution sensor
4. Oil pan gasket 5. Oil pan 6. Oil pan mounting bolt
7. Drain plug gasket 8. Drain plug 9. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
However, refer to the following symbol for others.
: Apply Genuine Anaerobic Gasket or equivalent. Refer to GI-48, "
Recommended Chemical Products and Sealants" .
SCIA7075E