TROUBLE DIAGNOSIS EC-101
[VQ35DE]
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Revision: 2005 July 2005 FX
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionABS00E93
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the WORK FLOW on EC-102
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A DIAGNOSTIC WORKSHEET like the
example on EC-106
should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS- FIRE
EC-291
[VQ35DE]
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Revision: 2005 July 2005 FX
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-20, "
Changing Spark Plugs
(Platinum-Tipped Type)" .
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-20, "
Changing
Spark Plugs (Platinum-Tipped Type)" .
10. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-100, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 . CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-99, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-99, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
SEF156I
Spark should be generated.
Standard: 1,275 kPa (13.0 kg/cm
2 , 185 psi)/300 rpm
Minimum: 981 kPa (10.0 kg/cm
2 , 142 psi)/300 rpm
Difference between each
cylinder: 98 kPa (1.0 kg/cm
2 , 14 psi)/300 rpm
At idle: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
EC-320
[VQ35DE]
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2005 July 2005 FX
7. CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-648, "
IGNITION SIGNAL" .
8. CHECK SPARK PLUG
1. Turn ignition switch OFF.
2. Check the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 9.
NG >> Repair or replace spark plug (s) with standard type one
(s). For spark plug type ignition coil. Refer to MA-20,
"Changing Spark Plugs (Platinum-Tipped Type)" .
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-20, "
Changing
Spark Plugs (Platinum-Tipped Type)" .
10. CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly. Refer to EM-45, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all injector harness connectors disconnected.
5. Turn ignition switch ON. Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the injector(s) from which fuel is dripping. Spark should be generated.
SEF156I
Spark should be generated.
TROUBLE DIAGNOSIS EC-791
[VK45DE]
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Revision: 2005 July 2005 FX
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionABS00E4J
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on EC-792
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on EC-796
should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G
EC-996
[VK45DE]
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
Revision: 2005 July 2005 FX
If engine starts, go to EC-999, "Diagnostic Procedure" . If engine does not start, remove ignition plugs and
check for fouling, etc.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Disconnect mass air flow sensor harness connector. Then restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con- nector.
5. Select Service $03 with GST. Make sure DTC P0102 is detected.
6. Select Service $04 with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
8. Select Service $07 with GST. The 1st trip DTC P0172 or P0175 should be detected at this stage, if a malfunction exists. If so, go
to EC-999, "
Diagnostic Procedure" .
NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain time. Refer to the table below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal. If engine starts, go to EC-999, "
Diagnostic Procedure" . If engine does not start, remove spark plugs and
check for fouling, etc.
PBIB1502E
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
Engine coolant temperature
(T) condition When the freeze frame data shows lower than 70
°C (158 °F),
T should be lower than 70 °C (158 °F).
When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
EC-1028
[VK45DE]
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS- FIRE
Revision: 2005 July 2005 FX
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-190
.
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-190
.
10. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-229, "
CHECKING COMPRESSION PRESSURE" ,.
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 . CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-789, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-789, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
SEF156I
Spark should be generated.
Standard: 1,320 kPa (13.5 kg/cm
2 , 191 psi)/300 rpm
Minimum: 1,130 kPa (11.5 kg/cm
2 , 164 psi)/300 rpm
Difference between each
cylinder: 98 kPa (1.0 kg/cm
2 , 14 psi)/300 rpm
At idle: Approx. 350 kPa (3.57 kg/cm
2 , 51 psi)
DTC P0420, P0430 THREE WAY CATALYST FUNCTION EC-1055
[VK45DE]
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8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-190
.
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-190
.
10. CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly. Refer to EM-192, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
3. Reconnect all injector harness connectors disconnected.
4. Disconnect all ignition coil harness connectors.
5. Turn ignition switch ON. Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the injector(s) from which fuel is dripping.
11 . CHECK INTERMITTENT INCIDENT
Refer to EC-854, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Trouble is fixed.>> INSPECTION END
Trouble is not fixed.>>Replace three way catalyst assembly.
SEF156I
Spark should be generated.
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
A
B
MA
Revision: 2005 July 2005 FX
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
GENERAL MAINTENANCE .................................. ..... 4
Explanation of General Maintenance .................. ..... 4
PERIODIC MAINTENANCE .................................. ..... 7
Introduction of Periodic Maintenance .................. ..... 7
Schedule 1 .......................................................... ..... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................................................. ..... 8
CHASSIS AND BODY MAINTENANCE .......... ..... 9
Schedule 2 .......................................................... ... 10
EMISSION COMTROL SYSTEM MAINTE-
NANCE ............................................................. ... 10
CHASSIS AND BODY MAINTENANCE .......... .... 11
RECOMMENDED FLUIDS AND LUBRICANTS ... ... 12
Fluids and Lubricants .......................................... ... 12
SAE Viscosity Number ........................................ ... 13
GASOLINE ENGINE OIL ................................. ... 13
Anti-Freeze Coolant Mixture Ratio ...................... ... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ...... ... 14
Checking Drive Belts ........................................... ... 14
Drive Belts Tension Adjustment .......................... ... 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ..................................................... ... 15
A/C COMPRESSOR BELT .............................. ... 15
Changing Engine Coolant ................................... ... 15
DRAINING ENGINE COOLANT ...................... ... 15
REFILLING ENGINE COOLANT ..................... ... 16
FLUSHING COOLING SYSTEM ...................... ... 17
Checking Fuel Lines ............................................ ... 17
Changing Air Cleaner Filter ................................. ... 18
VISCOUS PAPER TYPE .................................. ... 18
Changing Engine Oil ........................................... ... 18
Changing Oil Filter .............................................. ... 19
REMOVAL ........................................................ ... 19
INSTALLATION ................................................ ... 19
INSPECTION AFTER INSTALLATION ............ ... 20
Changing Spark Plugs (Platinum-Tipped Type) .. ... 20
REMOVAL ........................................................ ... 20 INSPECTION AFTER REMOVAL ....................
... 20
INSTALLATION ................................................ ... 21
Checking EVAP Vapor Lines ............................... ... 21
ENGINE MAINTENANCE (VK45DE ENGINE) ...... ... 22
Checking Drive Belts ........................................... ... 22
Tension Adjustment ............................................. ... 22
Changing Engine Coolant .................................... ... 22
DRAINING ENGINE COOLANT ....................... ... 23
REFILLING ENGINE COOLANT ...................... ... 23
FLUSHING COOLING SYSTEM ...................... ... 24
Checking Fuel Lines ............................................ ... 25
Changing Air Cleaner Filter ................................. ... 25
VISCOUS PAPER TYPE .................................. ... 25
Changing Engine Oil ............................................ ... 25
Changing Oil Filter ............................................... ... 26
REMOVAL ........................................................ ... 26
INSTALLATION ................................................ ... 26
INSPECTION AFTER INSTALLATION ............. ... 27
Changing Spark Plugs (Platinum-Tipped Type) ... ... 27
REMOVAL ........................................................ ... 27
INSPECTION AFTER REMOVAL .................... ... 27
INSTALLATION ................................................ ... 28
Checking EVAP Vapor Lines ............................... ... 28
CHASSIS AND BODY MAINTENANCE ................ ... 29
Checking Exhaust System ................................... ... 29
Checking A/T Fluid .............................................. ... 29
Changing A/T Fluid .............................................. ... 31
Checking Transfer Fluid ...................................... ... 31
Changing Transfer Fluid ...................................... ... 32
Checking Propeller Shaft ..................................... ... 32
Checking Differential Gear Oil ............................. ... 32
Changing Differential Gear Oil ............................. ... 33
Balancing Wheels (Bonding Weight Type) .......... ... 33
REMOVAL ........................................................ ... 33
WHEEL BALANCE ADJUSTMENT .................. ... 33
Tire Rotation ........................................................ ... 35
Checking Brake Fluid Level and Leaks ............... ... 35
Checking Brake Lines and Cables ...................... ... 35
Changing Brake Fluid .......................................... ... 35
Checking Disc Brake ........................................... ... 36