Page 480 of 1833
Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I An excessively high or low voltage from the absolute pressure
sensor (built-into ECM) is sent to ECM. I
ECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and wait at least 2 seconds.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-206.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 2 seconds.
2) Start engine and wait at least 2 seconds.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-206.
SEC220B
SEF817Y
DTC 0802 ECM 10ZD30DDTi
EC-205
http://vnx.su/
Page 482 of 1833
Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I ECM input signal processing function is malfunctioning. IECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 1 second.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-208.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 1 second.
2) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-208.
SEC220B
SEF817Y
DTC 0804 ECM 11ZD30DDTi
EC-207
http://vnx.su/
Page 493 of 1833
Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I ECM input signal processing function is malfunctioning. IECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Turn ignition switch ªOFFº, wait at least 20 seconds and then
turn ªONº.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-219.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 2 seconds.
2) Turn ignition switch ªOFFº, wait at least 20 seconds and then turn ªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-219.
SEC220B
SEF817Y
DTC 0903 ECM 15ZD30DDTi
EC-218
http://vnx.su/
Page 495 of 1833

Component Description
The charge air pressure sensor detects pressure in the exit side of
the charge air cooler. The sensor output voltage to the ECM
increases as pressure increases. The charge air pressure sensor
is not used to control the engine system under normal conditions.
ECM Terminals and Reference Value
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
46 G Charge air pressure sen-
sor Engine is running.
Warm-up condition
Idle speed
Approximately 2.0V
On Board Diagnosis Logic
Malfunction is detected when ...
Check Items (Possible Cause)
I An excessively high or low voltage from the sensor is sent to
ECM. I
Harness or connectors
(The sensor circuit is open or shorted.)
I Charge air pressure sensor
SEF340VA
SEF627RA
DTC 0905 TURBO PRESSUREZD30DDTi
EC-220
http://vnx.su/
Page 499 of 1833

Diagnostic Procedure
1 CHECK CHARGE AIR PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Stop engine.
2. Disconnect charge air pressure sensor harness connector.
SEF283Z
3. Turn ignition switch ªONº.
4. Check voltage between charge air pressure sensor terminal 1 and ground with CONSULT-II or tester.
SEF306Z
OK or NG
OK EGO TO 3.
NG EGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
I Harness connectors F135, M842 (RHD models)
I Harness for open or short between charge air pressure sensor and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK CHARGE AIR PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between charge air pressure sensor terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG EGO TO 4.
DTC 0905 TURBO PRESSUREZD30DDTi
EC-224
http://vnx.su/
Page 500 of 1833

4 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
I Harness connectors F135, M852 (RHD models)
I Harness for open or short between ECM and charge air pressure sensor
ERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK CHARGE AIR PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and charge air pressure sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 7.
NG EGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E225, F108
I Harness connectors F135, M842 (RHD models)
I Harness for open or short between charge air pressure sensor and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK CHARGE AIR PRESSURE SENSOR
1. Remove charge air pressure sensor with its harness connector connected.
2. Turn ignition switch ªONº.
3. Use pump to apply pressure to charge air pressure sensor as shown in the figure.
CAUTION:
IAlways calibrate the pressure pump gauge when using it.
I Inspection should be done at room temperature [10 - 30ÉC (50 - 86ÉF)].
4. Check the output voltage between charge air pressure sensor terminal 2 and engine ground.
SEF449Z
OK or NG
OK EGO TO 8.
NG EReplace charge air pressure sensor.
DTC 0905 TURBO PRESSUREZD30DDTi
Diagnostic Procedure (Cont'd)
EC-225
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Page 503 of 1833

CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEMCONDITION SPECIFICATION
EGR VOL CON/V I
Engine: After warming up
I Air conditioner switch: ªOFFº
I Shift lever: Neutral position
I No-load After 1 minute at idle More than 10 steps
Revving engine up to 3,200 rpm
quickly
0 step
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
103 R/Y (LHD
mod-
els)
L/R
(RHD
mod-
els) EGR volume control valve
Engine is running.
Warm-up condition
Idle speed 0.1 - 14V
105
109 11 5 G/Y
Y/B
R/L
On Board Diagnosis Logic
DTC No.
Malfunction is detected when ... Check Items (Possible Cause)
1003 IAn excessively low voltage signal is sent to ECM. IHarness or connectors
(The EGR volume control valve circuit is open or
shorted.)
I EGR volume control valve
DTC 1003 EGR VOLUME CONT/VZD30DDTi
EC-228
http://vnx.su/
Page 513 of 1833

CONSULT-II Reference Value in Data Monitor
Mode
Remarks: Specification data are reference values.
MONITOR ITEMCONDITION SPECIFICATION
FUEL TEMP SEN IEngine: After warming up More than 40ÉC (104ÉF)
SPILL/V IEngine: After warming up Approx. 13ÉCA
INJ TIMG C/V I
Engine: After warming up,
idle the engine. Approx. 50 - 70%
DECELER F/CUT I
Engine: After warm-
ing up Idle OFF
BARO SEN IIgnition switch: ON Altitude
Approx.0m(0ft): Approx. 100.62 kPa (1.0062 bar, 1.026 kg/cm
2, 14.59
psi)
Approx. 1,000 m (3,281 ft): Approx. 88.95 kPa (0.8895 bar, 0.907 kg/cm
2,
12.90 psi)
Approx. 1,500 m (4,992 ft): Approx. 83.16 kPa (0.8316 bar, 0.848 kg/cm
2,
12.06 psi)
Approx. 2,000 m (6,562 ft): Approx. 78.36 kPa (0.7836 bar, 0.799 kg/cm
2,
11.36 psi)
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
33 G Electronic control fuel
injection pump Engine is running.
Warm-up condition
Idle speed
Approximately 2.5V
40 R Electronic control fuel
injection pump Engine is running.
Warm-up condition
Idle speed
Approximately 2.5V
52 Y Electronic control fuel
injection pump Engine is running.
Idle speed
Approximately 0.1V
53 OR Electronic control fuel
injection pump Engine is running.
Idle speed
Approximately 0.35V
On Board Diagnosis Logic
Malfunction is detected when ....
Check Items (Possible cause)
I Fuel cut control system does not function properly. IHarness or connectors
(Electronic control fuel circuit is open or shorted.)
I Electronic control fuel
DTC 1004 FUEL CUT SYSTEM1ZD30DDTi
EC-238
http://vnx.su/