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4 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E231, E220
I Harness for open or short between electronic control fuel injection pump and engine ground
ERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK COMMUNICATION LINE FOR OPEN AND SHORT
1. Check continuity between the following terminals. Refer to Wiring Diagram.
MTBL0444
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 7.
NG EGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E227, F106
I Harness connectors E231, E220
I Harness connectors F135, M842 (RHD models)
I Harness for open or short between electronic control fuel injection pump and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
OK or NG
OK EReplace electronic control fuel injection pump.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 1004 FUEL CUT SYSTEM1ZD30DDTi
Diagnostic Procedure (Cont'd)
EC-243
http://vnx.su/
Page 522 of 1833
Diagnostic Procedure
1 INSPECTION START
Check fuel level, fuel supplying system, starter motor, etc.OK or NG
OK EGO TO 2.
NG ECorrect.
2 CHECK INSTALLATION
Check that all glow plug connecting plate nuts are installed properly.
MEC002E
OK or NG
OK (With CONSULT-II) EGO TO 3.
OK (Without CONSULT-II) EGO TO 4.
NG EInstall properly.
3 CHECK GLOW INDICATOR LAMP OPERATION
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªCOOLAN TEMP/Sº in ªDATA MONITORº mode with CONSULT-II.
3. Confirm that ªCOOLAN TEMP/Sº indicates below 75ÉC (167ÉF). If it indicates above 75ÉC (167ÉF), cool down engine.
SEF013Y
4. Turn ignition switch ªOFFº, wait at least 5 seconds and then turn ªONº.
5. Make sure that glow indicator lamp is turned ªONº for 1.5 seconds or more after turning ignition switch ªONº, and then turned ªOFFº.
OK or NG
OK EGO TO 5.
NG EGO TO 6.
GLOW CONTROL SYSTEMZD30DDTi
EC-247
http://vnx.su/
Page 523 of 1833
4 CHECK GLOW INDICATOR LAMP OPERATION
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Confirm that the voltage between ECM terminal 19 and ground is above 1.36V. If it is below 1.36V, cool down engine.
SEF430Y
3. Turn ignition switch ªOFFº, wait at least 5 seconds and then turn ªONº.
4. Make sure that glow indicator lamp is turned ªONº for 1.5 seconds or more after turning ignition switch ªONº, and then turned ªOFFº.
OK or NG
OK EGO TO 5.
NG EGO TO 6.
5 CHECK GLOW CONTROL SYSTEM OVERALL FUNCTION
1. Turn ignition switch ªOFFº.
2. Set voltmeter probe between glow plug and engine body.
3. Turn ignition switch ªONº.
4. Check the voltage between glow plug and engine body under the following conditions.
MEC003E
MTBL1325
OK or NG
OK EINSPECTION END
NG EGO TO 10.
GLOW CONTROL SYSTEMZD30DDTi
Diagnostic Procedure (Cont'd)
EC-248
http://vnx.su/
Page 538 of 1833

6 CHECK PARK/NEUTRAL POSITION SWITCH
Refer to AT section, ªPark/neutral position switchº.OK or NG
OK EGO TO 11.
NG EReplace PNP switch.
7 CHECK PNP RELAY GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between PNP relay terminals 1, 6 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK EGO TO 8.
NG ERepair open circuit or short to power in harness or connectors.
8 CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and PNP relay terminal 7.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground or short to power.
OK or NG
OK EGO TO 10.
NG EGO TO 9.
9 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F93, M788 (LHD models)
I Harness for open or short between ECM and PNP relay
ERepair open circuit or short to ground or short to power in harness or connectors.
PARK/NEUTRAL POSITION (PNP) SWITCHZD30DDTi
Diagnostic Procedure (Cont'd)
EC-263
http://vnx.su/
Page 549 of 1833
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?YesorNo
Ye s EGO TO 2.
No EGO TO 3.
2 CHECK OVERALL FUNCTION
With CONSULT-II
1. Start engine and let it idle.
2. Select ªSWIRL CONT S/V 1º in ªACTIVE TESTº mode with CONSULT-II.
3. Touch ªONº and ªOFFº alternately on CONSULT-II screen.
4. Make sure that swirl control valve actuator rod moves according to ªSWIRL CONT S/V 1º indication.
MEC007E
MEC008E
OK or NG
OK EINSPECTION END
NG EGO TO 4.
SWIRL CONTROL VALVE CONTROL SOLENOID VALVEZD30DDTi
EC-274
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Page 550 of 1833
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Lift up the vehicle.
2. Start engine and warm it up to normal operating temperature.
3. Run engine at idle speed.
4. Make sure that swirl control valve actuator rod moves when shifting the shift lever to ªPº or ªNeutralº position and then to posi- tions other than ªPº and ªNeutralº.
MEC008E
OK or NG
OK EINSPECTION END
NG EGO TO 5.
SWIRL CONTROL VALVE CONTROL SOLENOID VALVEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-275
http://vnx.su/
Page 551 of 1833
4 CHECK VACUUM SOURCE
With CONSULT-II
1. Turn ignition switch ªOFFº.
2. Disconnect vacuum hose connected to swirl control valve actuator.
3. Start engine and let it idle.
4. Select ªSWIRL CONT S/V 1º in ªACTIVE TESTº mode with CONSULT-II.
5. Touch ªONº and ªOFFº alternately on CONSULT-II screen.
6. Check vacuum hose for vacuum existence under the following conditions.
MEC007E
MEC009E
MTBL1326
OK or NG
OK EGO TO 7.
NG EGO TO 6.
SWIRL CONTROL VALVE CONTROL SOLENOID VALVEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-276
http://vnx.su/
Page 552 of 1833
5 CHECK VACUUM SOURCE
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Disconnect vacuum hose connected to swirl control valve actuator.
3. Lift up the vehicle.
4. Start engine and warm it up to normal operating temperature.
5. Run engine at idle speed
6. Check vacuum hose for vacuum existence under the following conditions.
MEC009E
MTBL1327
OK or NG
OK EGO TO 7.
NG EGO TO 6.
SWIRL CONTROL VALVE CONTROL SOLENOID VALVEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-277
http://vnx.su/