Page 1543 of 3870
Fig. 35: Holding Engine Assembly With A Chain Block
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Place a garage jack against the engine oil pan with a piece of wood in between
so that the weight of the engine and transaxle assembly is no longer being
applied to the engine mount.
6. Loosen the engine mount mounting nuts and bolts, and remove the engine
mount.
<< F >>ENGINE ASSEMBLY REMOVAL After checking that all cables, hoses and wiring harness connectors and so on are
disconnected from the engine, lift the chain block slowly to remove the engine
assembly upward from the engine compartment. INSTALLATION SERVICE POINTS >>A<< ENGINE ASSEMBLY INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1576 of 3870
Fig. 63: Checking Notches In Each Rocker Shaft Are Facing Directio
n
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<< CAMSHAFT OIL SEAL INSTALLATION 1. Apply engine oil to the camshaft oil seal lip.
Fig. 64: Identifying Installation Of Camshaft Oil Seal (Left Bank)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1588 of 3870
Fig. 74: Tightening Bolts In Order Of Numbers
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the oil pan for cracks. Check the oil pan sealant-coated surface for damage and deformation. Check the oil screen for cracked, clogged or damaged wire net and pipe.
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION < FRONT OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1617 of 3870
>>C<< CRANKSHAFT PULLEY INSTALLATIONUse special tools MB991800 and MB991802 to install the crankshaft pulley.
Fig. 97: Installing Crankshaft Pulley
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION AUTO-TENSIONER ADJUSTER CHECK 1. Check for oil leak from seal, and replace it if leak is detected.
2. Check for wear or dama
ge at the to
p of the rod. Re
place it, if re
quired.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1778 of 3870

Q: Is there more noise on the customers radio?
YES: Check all power and ground connections. If all connections are in
good condition, consult the radio manufacturers service center.
NO: The observed noise is normal.
INSPECTION PROCEDURE 13: Noise is Detected with Engine Running. DIAGNOSIS
CAUTION:
Never connect a noise filter to the high tension
cable (spark plug wire). Spark plug wires
incorporate resistors which have the effect of
suppressing noise. If a spark plug wire is found
to be causing noise, it must be replaced. Confirm that the noise is not from an external
source. Noise prevention should be performed by
suppressing strong sources of noise first.
NOTE: Voltage surges can be induced in the electrical system by
the collapse of a field (i.e. When power is removed from the
coil in an A/C compressor clutch). This induced voltage
surge will radiate a Radio Frequency (RF) signal that is
picked up by the audio unit. In the case of the compressor
clutch a "pop" will be heard through the speakers. The
capacitor, installed on this vehicle, will store the excess
voltage and prevent the production of RF noise. This is
because the capacitor will charge and discharge as the
voltage fluctuates. This has the effect of "attracting" noise
and bleeding it to ground without interfering with the
normal flow of current through the system.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor
Page 1806 of 3870

YES: The original CD is defective. The CD player should sound
normally.
NO: Go to Step 2.
STEP 2. Check power supply to the CD player when the ignition switch is
at "ACC" or "ON" position.
Q: Is the radio and CD
player ener
gized when the i
gnition switch is turned
to the "ACC" or "ON" position?
YES: Replace the audio. The CD player should sound normally.
NO: Check the memory backup power supply circuit. Refer to
INSPECTION PROCEDURE 1
.
INSPECTION PROCEDURE 25: CD Sound Skips. DIAGNOSIS
STEP 1. Check the state in which the sound on the CD jumps.
Q: Does the sound jump when the car is parked?
YES: Go to Step 2.
NO: Go to Step 4 .
STEP 2. Check the surface of the CD.
Q: Are there any scratches or soiling on the CD?
YES: The CD is defective if there are any scratches. Clean the CD surface
if it is dirty. Check that a CD sound skip is resolved.
NO: Go to Step 3.
STEP 3. Check when replacing with a CD that can be played normally
without any scratches or soiling.
Q: Does the CD play normally when replaced with a CD that is not
scratched or dirty and can play normally?
YES: Defective CD used. Check that a CD sound ski
p is
resolved.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor
Page 1807 of 3870

NO: Go to Step 4.
STEP 4. Check by tapping the radio and CD player.
Q: Does the sound jump when tapping the radio and CD player?
YES: Securely mount the audio. Check that a CD sound skip is resolved.
NO: Either replace the audio system or take the following measures if a
servicing shop is nearby.
1. Investigate in detail the conditions when the sound jumps while
driving the car.
2. Describe these conditions to the service shop for consultation.
3. Either replace the audio according to the instructions of the service
shop.
Check that a CD sound skip is resolved.
INSPECTION PROCEDURE 26: Sound Quality is Poor. DIAGNOSIS Check to see that the CD can be played normally and that it is free of any
scratches or soiling.
Replace with better sound quality CD.
Q: Is the sound quality better replacing the CD with a clean CD without any
scratches that can be played?
YES: The CD is defective. The sound quality should return to normal.
NO: Replace the audio. The sound quality should return to normal. INSPECTION PROCEDURE 27: CD can not be Ejected. DIAGNOSIS
NOTE: Check by using a known-good CD which is free from
scratches, dirt or any other abnormality.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor
Page 1939 of 3870
If the front suspension is faulty, the vehicle will not run straightforward or noise
will occur. Incorrect wheel alignment, malfunction of strut assembly, stabilizer bar,
coil spring, or worn or out-of-balance tires can cause these problems. FRONT SUSPENSION DIAGNOSIS TROUBLESHOOTING STRATEGY Use these steps to plan your diagnostic strategy. If you follow them carefully, you
will be sure that you have exhausted most of the possible ways to find a front
suspension fault.
1. Gather information from the customer.
2. Verify that the condition described by the customer exists.
3. Find and repair the malfunction by following the Symptom Chart and
Symptom Procedures.
4. Verify malfunction is eliminated. SYMPTOM CHART Fig. 2: Symptom Chart
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SYMPTOM PROCEDURES INSPECTION PROCEDURE 1: Steering Wheel Is Heavy, Vibrates Or Pulls To One Side DIAGNOSIS
STEP 1. Check the tires.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor