Page 1446 of 3870
Fig. 119: Checking Piton Moves Smoothly
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< OIL RING INSTALLATION 1. Fit the oil ring spacer into the piston ring groove.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1459 of 3870
Fig. 133: Checking Connecting Rod Big End Size
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>G<< CONNECTING ROD CAP NUT INSTALLATION 1. The connecting rod bolts should be examined before reuse. If the bolt threads
are damaged, the bolt should be replaced. Hand-thread the nut to the full length
of the bolt threads. If the nut does not run down smoothly, the bolt should be
replaced.
2. Before installation of each nut, apply engine oil to the threaded portion and
bearing surface of the nut.
3. Loosely tighten each nut to the bolt.
4. Then tighten the nuts alternately to a torque of 27+/-2 N.m (20+/-1 ft-lb) to
install the cap properly.
5. Make a
paint mark on the head of each nut.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1465 of 3870
1. Remove oil from the crankshaft pin and the bearing inner surface.
2. Cut plastic gauging material to the same length as the width of the bearing and
place it on the pin in parallel with its axis.
3. Install the connecting rod cap carefully and tighten the nuts to the specified
torque.
4. Carefully remove the connecting rod cap.
5. Measure the width of the smashed plastic gauging material at its widest section
by using a scale printed on the plastic gauging material bag.
Standard value: 0.02 - 0.04 mm (0.0008 - 0.0016 inch)
Limit: 0.1 mm (0.003 inch)
Fig. 137: Checking Crankshaft Pin Oil Clearance
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1477 of 3870
Fig. 148: Checking End Play Of Thrustbearing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>F<< CRANKSHAFT REAR OIL SEAL INSTALLATION Using special tool MD998718, press-fit a new crankshaft rear oil seal into the oil
seal case.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1481 of 3870
0.03 - 0.04 mm (0.0012 - 0.0016 inch) < No.2, 3 >
Limit: 0.1 mm (0.003 inch)
Fig. 152: Measuring Width Of Smashed Plastic Gauge
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CRANKSHAFT REAR OIL SEAL 1. Check the oil seal lip for wear and damage.
2. Check the rubber for deterioration or hardening.
3. Check the oil seal case for cracks and damage. CYLINDER BLOCK 1. Visually check for scratches, rust, and corrosion. Use a flaw detecting agent for
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1498 of 3870
Fig. 6: Special Tool Chart (4 Of 4)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE 7. DRIVE BELTS (FOR GENERATOR, POWER STEERING OIL PUMP AND AIR CONDITIONING)
(CHECK) GENERATOR DRIVE BELT TENSION CHECK < WHEN USING SCAN TOOL MB991958 > Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly) [MB991824: Vehicle
Communication Interface (V.C.I.)] MB991668: Belt Tension Meter Set
CAUTION: To prevent damage to scan tool MB991958, always
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1501 of 3870
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Connect scan tool MB991958 to the data link connector.
3. Turn the ignition switch to the "ON" and select scan tool MB991958 "Belt
Tension Measurement" from the menu screen.
4. Hold special tool MB991668 (microphone) to the middle of the drive belt
between the pulleys (at the place indicated by the arrow), about 10 - 20 mm
(0.4 - 0.8 inch) away from the rear surface of the belt and so that it is
perpendicular to the belt (within an angle of +/-15 degree angle).
5. Gently tap the middle of the belt between the pulleys (the place indicated by
the arrow) with your finger as shown in the illustration, and check that the
vibration fre
quenc
y of the belt is within the stan
dard value.
CAUTION:
The temperature of the surface of the belt
should be as close as possible to underhood
temperature. Do not let an
y contaminants such as water or
oil get onto the microphone.
If strong gusts of wind blow against the
microphone or if there are any loud sources
of noise nearby, the values measured by the
microphone may not correspond to actual
values. If the microphone is touching the belt while
the measurement is being made, the values
measured by the microphone may not
correspond to actual values. Do not take the measurement while the
vehicle's engine is running.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1511 of 3870
Fig. 13: Connecting Special Tool MB991668 To Scan Tool MB99195
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Connect scan tool MB991958 to the data link connector.
3. Turn the ignition switch to the "ON" position and select "Belt Tension
Measurement" from the special tool MB991824 screen menu.
4. Hold special tool MB991668 (microphone) to the middle of the drive belt
between the pulleys (at the place indicated by the arrow), about 10 - 20 mm
(0.4 - 0.8 inch) away from the rear surface of the belt and so that it is
perpendicular to the belt (within an angle of+/-15 degree angle).
5. Gently tap the middle of the belt between the pulleys (the place indicated by
the arrow) with your finger as shown in the illustration, and check that the
vibration frequency of the belt is within the stan
dard value.
CAUTION:
The temperature of the surface of the belt
should be as close as possible to underhood
temperature. Do not let any contaminants such as water or
oil get onto the microphone. If strong gusts of wind blow against the
microphone or if there are any loud sources
of noise nearby, the values measured by the
microphone may not correspond to actual
values. If the microphone is touching the belt while
the measurement is being made, the values
measured by the microphone may not
correspond to actual values. Do not take the measurement while the
vehicle's engine is running.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
