Page 661 of 3870
MB990936: Installer Adapter
ASSEMBLY SERVICE POINTS >>A<< O-RING INSTALLATION Install a O-ring to the transfer, and apply ATF or petroleum jelly (Vaseline) to the
O-ring. >>B<< OIL SEAL INSTALLATION Use s
pecial tool MD998800, to ta
p the oil seal into the transfer cover.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 662 of 3870
Fig. 207: Installing >>B<< OIL Seal Into Transfer Cover With Special Tool
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< OIL SEAL INSTALLATION Use special tools MB990937 and MB990938, to tap the oil seal into the transfer
cover.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 663 of 3870
Fig. 208: Installing >>C<< OIL Seal Into Transfer Cover With Special Tool
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< OIL SEAL INSTALLATION Use special tools MB990887 and MB990891, to tap the oil seal into the transfer.
CAUTION: Apply ATF to the oil seal lip before installing the
transfer.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 664 of 3870
Fig. 209: Installing >>D<< OIL Seal Into Transfer With Special Tool
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<< OIL SEAL INSTALLATION Use s
pecial tool MB990936, to ta
p the oil seal into the transfer.
CAUTION: Apply ATF to the gear oil before installing the
transfer.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 665 of 3870
Fig. 210: Installing >>E<< OIL Seal Into Transfer With Special Tool
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SPECIFICATIONS
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 673 of 3870
2004 DRIVELINE/AXLES
Front Axle - Endeavor
GENERAL DESCRIPTION The front axle consists of front hubs, knuckles, wheel bearings and drive shafts, and
has the following features:
The wheel bearing incorporates a unit ball bearing (double-row angular contact
ball bearing) for reduced friction. The front wheel hub assembly combines the hub, wheel bearing, housing, and
oil seal in a single unit for fewer parts, better durability, improved assembly
precision, and better structural organization. The driveshaft incorporates BJ-PTJ type constant velocity joints< FWD>, BJ-
DOJ < AWD-LH>and BJ-TJ< AWD-RH> with high transmission efficiency
for low vibration and noise. Due to the use of the inner shaft and bracket assembly, the right and left drive
shafts are approximately the same in length. This reduces noise, vibration and
torque steer.< FWD> ABS rotor for detecting the wheel speeds is press-fitted to the rear hub in
vehicles with ABS.
CONSTRUCTION DIAGRAM NOTE:
PTJ: Pillow Tripod Joint BJ: Birfield Joint DOJ: Double Offset Joint TJ: Tripod Joint
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor
Page 3536 of 3870
Fig. 2: Measuring Pinion Gap
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
TROUBLE SHOOTING STARTER MOTOR DOES NOT OPERATE
Check the starter (coil). Check for poor contact at the battery terminals and starter. Check the transmission ran
ge switch.
WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after
handling.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
Page 3537 of 3870
STARTER MOTOR DOES NOT STOPCheck the magnetic switch. ON-VEHICLE TESTING STARTER MOTOR DOES NOT OPERATE 1. Is the battery in good condition? If Yes, go to the next step. If No, then charge
or replace battery.
2. Disconnect the starter motor "S" (solenoid) terminal connector. Using a jumper
wire, apply battery positive voltage to starter motor "S" (solenoid) terminal.
Does starter motor operate normally? If Yes, then check ignition switch,
transmission range switch and the line between the battery and starter motor
"S" (solenoid) terminal. If No, then go to the next step.
3. Check if the cable between starter "B" (battery) terminal and battery positive
terminal for connection and continuity. Is the starter cable in good condition? I
f
Yes, then go to the next step. If No, then repair or replace the cable.
4. Check the connection and continuity of the cable between starter motor body
and the negative battery terminal. Is the ground line in good condition? If Yes,
then go to the next step. If No, then repair or replace cable.
5. Is the starter motor in good condition? If Yes, problem is excessive rotational
resistance of the engine. If No, then replace the starter motor.
BENCH TESTING MAGNETIC SWITCH PULL-IN TEST 1. Disconnect field coil wire from "M" terminal of the magnetic switch. See Fig.
3 . WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after
handling.
CAUTION: To prevent coil from burning, DO NOT apply voltage
to starter assembly for more than 10 seconds.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
