2004 MITSUBISHI ENDEAVOR steering

Fig. 35: Inserting Steering Column Shaft Into Steering Column


2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 37: Aligning Stabilizer With Bushing (LH)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>B<< FRONT AXLE NO. 1 CROSSMEMBER, REAR ROLL STOPPER AND
STEERING GEAR ASSEMBLY INSTALLATION Align the steering joint cover notch (arrow A) with the steering gear lug (arrow B),
and install the front axle number 1 crossmember, the rear roll stopper and steering
gear assembly.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 38: Aligning Steering Joint Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT <> FRONT AXLE CROSSMEMBER STAY/SELF-LOCKING NUT
INSTALLATION Ensure that the crossmember mounting bolts have been tightened to 160-200 N.m
(119-147 ft-lb), and then install the front crossmember stay with the self-locking
nut.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

2004 ELECTRICAL
Fuses & Circuit Breakers - Endeavor
IDENTIFICATION For fuse box locations, see Fig. 1
.
WARNING:Modifications or improper maintenance, including
incorrect removal and installation of the
Supplemental Restraint System (SRS), can
adversely affect system performance. DO NOT
cover, obstruct or change the steering wheel horn
pad in any way, as such action could cause
improper function of the system. Use only plain
water when cleaning the horn pad. Solvents or
cleaners could adversely affect the air bag cover
and cause improper deployment of the system. To
avoid injury from accidental air bag deployment, see
DISABLING & ACTIVATING AIR BAG SYSTEM in AIR
BAG RESTRAINT SYSTEMS article in GENERAL
INFORMATION.
WARNING:When battery is disconnected, vehicles equipped
with computers may lose memory data. When
battery power is restored, driveability problems may
exist on some vehicles. These vehicles may require
a relearn procedure. See COMPUTER RELEARN
PROCEDURES article in GENERAL INFORMATION.
CAUTION: Disconnect negative battery cable before servicing
any air bag system, steering column or passenger
side dash component. After any repair, turn ignition
key to the ON position from passenger's side of
vehicle in case of accidental air bag inflation.

2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor


2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor

Fig. 273: Voltage Of A/C Pressure Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

COMPRESSOR DRIVE BELT ADJUSTMENT Refer to
7. DRIVE BELTS (FOR GENERATOR, POWER STEERING OIL
PUMP AND AIR CONDITIONING
.
CHARGING Use the refrigerant recovery station to charge the refrigerant. METHOD BY USING REFRIGERANT RECOVERY AND RECYCLING UNIT Using the refrigerant recovery and recycling unit, refill the refrigerant. NOTE: Refer to the REFRIGERANT RECOVERY AND RECYCLING
UNIT'S INSTRUCTION MANUAL FOR OPERATION OF THE

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

weather, vehicle speed, in gear or neutral, engine temperature or any other special
conditions. Noises that develop during A/C operation can often be misleading. For example:
what sounds like a failed front bearing or connecting rod, may be caused by loose
bolts, nuts, mounting brackets, or a loose clutch assembly. Verify accessory drive
belt tension (power steering or generator).
Improper accessory drive belt tension can cause a misleading noise when the
compressor is engaged and little or no noise when the compressor is disengaged.
Drive belts are speed-sensitive. That is, at different engine speeds, and depending
upon belt tension, belts can develop unusual noises that are often mistaken for
mechanical problems within the compressor. HANDLING TUBING AND FITTINGS Kinks in the refrigerant tubing or sharp bends in the refrigerant hose lines will
greatly reduce the capacity of the entire system. High pressures are produced in the
system when it is operating. Extreme care must be exercised to make sure that all
connections are pressure tight. Dirt and moisture can enter the system when it is
opened for repair or replacement of lines or components. The following precautions
must be observed. The system must be completely discharged before opening any
fitting of connection in the refrigeration system. Open fittings with caution even
after the system has been discharged. If any pressure is noticed as a fitting is
loosened, allow trapped pressure to bleed off very slowly. Never attempt to rebend formed lines to fit. Use the correct line for the installation
you are servicing. A good rule for the flexible hose lines is keep the radius of all
bends at least 10 times the diameter of the hose.
Sharper bends will reduce the flow of refrigerant. The flexible hose lines should be
routed so that they are at least 80 mm (3.1 inches) from the exhaust manifold. It is
good practice to inspect all flexible hose lines at least once a year to make sure they
are in good condition and properly routed.
On standard
plumbin
g fittin
gs with O-rin
gs, these O-rin
gs are not reusable.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

FAN CONTROL RELAY CONTINUITY CHART

IDLE-UP OPERATION CHECK 1. Before inspection and adjustment, set vehicle in the following condition:
Engine coolant temperature: 80 - 90 °C (176.0 - 194.0 °F) Lights, electric cooling fan and accessories: OFF Transmission: Neutral ("N" or "P" position) Steering wheel: Straightforward
2. Check whether or not the idle speed is the standard value.
Refer to
CURB IDLE SPEED CHECK
.
Standard value: 680 +/- 50 r/min

3. Turn on the air conditioning switch and the blower speed selection dial. Engine
idling speed should be within the standard value:
Standard value

At low pressure: 680 +/- 50 r/min

At middle pressure: 730 +/- 50 r/min

At high pressure: 750 +/- 50 r/min

BATTERY VOLTAGE
TESTER
CONNECTION
SPECIFIED
CONDITION
Not applied
2 - 4
Open circuit
Connect terminal 1 to the
positive battery terminal

Connect terminal 3 to the
negative battery terminal
2 - 4
Less than 2 ohms
NOTE: The powertrain control module determines whether the
A/C load is low or high according to the output signal

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

REMOVAL AND INSTALLATIONPre-removal and Post-installation Operation

Refrigerant draining and Refilling (Refer to
CHARGING
and
DISCHARGING
.)
Engine coolant Draining and Refilling (Refer to
13. ENGINE COOLANT
(CHANGE)
.)
Instrument Panel Removal and Installation (Refer to
REMOVAL AND
INSTALLATION
.)
Steering Column Shaft Assembly Removal and Installation (Refer to REMOVAL AND INSTALLATION
.)

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor