2004 MITSUBISHI ENDEAVOR table

Fig. 86: Thrust Bearing, Thrust Races, And Thrust Washers Thickness Table( 1 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 87: Thrust Bearing, Thrust Races, And Thrust Washers Thickness
Table(2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
35. Install the
planetar
y carrier assembl
y.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

52. Install the three O-rings.
53. Select a thrust race number 8 whose thickness corresponds to the measured
values taken in step 50 from the table below. Install it on thrust bearing number
7.
Fig. 103: Installing Three O
-Rings

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 104: Thrust Race Thickness Measurement Values Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
54. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the illustrated position of the rear
cover.
NOTE: Be sure to install the case quickly while the sealant is
wet (within 15 minutes).

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 112: Using Special Tools And Removing Oil Pump

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
65. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value.
66. Select a thrust washer number 1 whose thickness corresponds to the measured
value from table below.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 114: Thrust Washer Thickness Measurement Value Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
67. Install thrust washer number 1 that was selected in step 65 on the underdrive
clutch retainer.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 123: Identifying Torque Converter Housing Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
79. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value. Add 0.045 to 0.105 mm (0.0018 to 0.0041 inch)* to
the measured value and select a spacer with the corresponding thickness.
Adjustment spacer sizes are all listed on SERVICE SPECIFICATIONS
.
Select the most suitable one from among those listed.
NOTE: *is the thickness for the differential case preload.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 131: Identification "BLUEING" Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 132: Inserting New Seal Rings In Grooves Of Accumulator Pistons

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 138: Solenoid Valve Harness Cable Color Identification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
97. Install the manual control shaft detent and tighten the bolt to the specified
torque.
Tightening torque: 6.0 +/- 1.0 N.m (52 +/- 8 in-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor