2004 MITSUBISHI ENDEAVOR wheel torque

5. If the run-out cannot be corrected by changing the phase of the brake disc,
replace the brake disc or grind it with the on-the-car type brake lathe ("MAD,
DL-8700PF" or equivalent). MASTER CYLINDER FUNCTION CHECK 1. Remove the reservoir cap.
2. While watching the open reservoir from a distance of 50 cm (20 inches), have
an assistant depress the brake pedal. If there was a stream of brake fluid rising
from the reservoir, proceed to Step 3. If there was no stream of brake fluid
rising from the reservoir, repair or replace the master cylinder.
3. While watching the open reservoir from a distance of 50 cm (20 inches), have
the assistant release the brake pedal. If there was a small amount of air bubbles
rising through the brake fluid, master cylinder function is normal. If there were
no bubbles rising through the brake fluid, repair or replace the master cylinder. BRAKE PEDAL REMOVAL AND INSTALLATION
Fig. 42: Identifying M12 Flat Washer

Courtes
y of MITSUBISHI MOTOR SALES OF
A
Grind the brake disc with all wheel nuts dia
gon
equall
y tightened to the specified torque 100
N
lb). When all numbers of wheel nuts are not u
s
the ti
ghtenin
g torque is excessive or not equa
brake disc rotor or drum ma
y be deformed, re
s
judder.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 5: Holding The Drive Plate Or Flywheel Using Special Tool MD998781

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Clean the bolt hole in crankshaft bolt, damper pulley seating surface and the
washer.
3. Degrease the cleaned seating surface of the damper pulley.
4. Install the damper pulley.
5. Apply a minimum amount engine oil to the thread and lower flange of the
crankshaft bolt.
6. Install the washer to the crankshaft bolt with its inside chamfered side toward
the bolt head.
7. Tighten the crankshaft bolt to the specified torque.
Tightening torque: 185+/-5 N.m (137+/-3 ft-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Using special tool MD998781, hold the drive plate or flywheel.
2. Loosen the camshaft position sensing cylinder bolt.
Fig. 14: Removing Camshaft Position Sensing Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< CAMSHAFT POSITION SENSING CYLINDER INSTALLATION 1. Using special tool MD998781, hold the drive plate or flywheel.
2. Tighten the camshaft position sensing cylinder bolt to the specified torque.
Tightening torque: 22+/-4 N.m (16+/-3 ft-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

torque 236 +/- 19 N.m (174 +/- 14 ft-lb).
Fig. 8: Tightening Drive Shaft Nut Using Special Tool MB990767

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK Required Special Tools:
MB991017: Front Hub Remover and Installer MB991000: Spacer MB990326: Preload Socket MB990685: Torque Wrench
1. Tighten s
pecial tools MB991000, MB991017 and ti
ghten them to the s
pecified

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
2. Hold front wheel hub assembly in a vice, using wooden blocks.
3. Rotate the hub in order to seat the bearing.
Fig. 9: Identifying Special Tools MB991000 And MB991017

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Measure the wheel bearing rotation starting torque by using the special tools
MB990326 and MB990685.
Limit: 1.8 N.m (16 in-lb)
5. If the rotation starting torque is not within the limit when the nut is tightened to
236 +
/- 19 N.m
(174 +
/- 14 f
t-lb
), re
place the front wheel bearin
g assembl
y. If

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

there is any signs of binding or tight spots when the wheel bearing turns,
replace it.
Fig. 10: Measuring Wheel Bearing Rotation Starting Torque By Using Special Tools

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Measure to determine whether the wheel bearing axial play is within the
specified limit or not.
Limit: 0.05 mm (0.002 inch)
7. If the play is not within the limit when the nut is tightened to 236 +/- 19 N.m
(174 +
/- 14 f
t-lb), replace the front wheel hub assembly.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Tightening torque: 52 +/- 2 N.m (38 +
/-2 f
t-lb)
3. Confirm that the toe-in is at the standard value.
4. Use a turning radius gauge to check that the steering angle is at the standard
value.
STEERING ANGLE
Standard value:
35°6' +/- 2°00' < Inner wheel>
30+/-00' < Outer wheel (reference)>
5. On vehicles with ASC, if the toe-in is adjusted, always carry out steering wheel
sensor calibration (Refer to STEERING WHEEL SENSOR
CALIBRATION
article).
CAMBER, CASTER AND KINGPIN INCLINATION Required Special Tool:
MB991004: Wheel Alignment Gauge Attachment
Standard value:
Camber: 0° 00' +/- 30' (Left/right deviation within 30')
Caster: 3° 00' +/- 30' (Left/right deviation within 30')
Kingpin inclination: 12° 50' +/- 1° 30'
NOTE: Caster is preset at the factory and cannot be adjusted.
CAUTION: Never subject the wheel bearings to the vehicle load
when the drive shaft nuts are loosened.
NOTE: Attach the camber/caster/kingpin gauge to the drive shaft
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

1. With the engine running (hydraulic operation), set the front wheels
straight ahead.
2. Slightly move the steering wheel in both directions, and measure the play
on the steering wheel circumference before the wheels start to move.
Limit: 30 mm (1.2 inch)
3. If the free play exceeds the limit, set the steering wheel straight ahead with
the engine stopped. Apply approximately 5 N (1.1 pound) to the steering
circumference and check the play.
Standard value (steering wheel play with engine stopped): 10 mm (0.4
inch) or less
Q: Does the play exceed the standard value?
YES: Remove the steering gear box (Refer to POWER STEERING
GEAR BOX AND LINKAGE
) and check the total pinion torque (Refer
to STEERING GEAR TOTAL PINION TORQUE CHECK
). Then go
to Step 3.
NO
: Go to Ste
p 3.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor