Page 1235 of 3870

NO: Replace the radiator fan motor. Then go to Step 7.
STEP 7. Check the symptoms.
Q: Do the radiator fan and condenser fan operate correctly?
YES: The procedure is complete.
NO: Return to Step 1 .
INSPECTION PROCEDURE 5: Radiator Fan does not Operate TECHNICAL DESCRIPTION The cause could be a malfunction of the radiator fan motor or an open circuit
between the fan control module and the radiator fan motor. TROUBLESHOOTING HINTS Malfunction of radiator fan motor DIAGNOSIS Replace the radiator fan motor. INSPECTION PROCEDURE 6: Condenser Fan does not Operate Radiator Fan and Condenser Fan Drive Circuit Refer to INSPECTION PROCEDURE 3: RADIATOR FAN AND CONDENSER FAN DO NOT OPERATE
.
CIRCUIT OPERATION
The fan control module is powered from fusible link number 2. The PCM judges the required revolution speed of radiator fan motor and
condenser fan motor using the input signals transmitted from A/C switch,
automatic compressor controller, vehicle speed sensor and engine coolant
temperature sensor. The PCM activates the fan control module to drive the
radiator fan motor and condenser fan motor.
TECHNICAL DESCRIPTION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor
Page 1294 of 3870
Fig. 17: Removing & Installing Generator
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Removal Service Points NOTE: Place the removed A/C compressor where it will not be a
hindrance when removing and installing the generator, and
secure it with a cord or tie wire.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor
Page 1295 of 3870
A) A/C Compressor Assembly Removal - Remove the compressor from the
compressor bracket with the hose still attached. B) Generator Removal - Move the A/C compressor to one side, and then
remove the generator from under the vehicle.
OVERHAUL GENERATOR For disassembl
y procedures, see Fi
g. 18
.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor
Page 1394 of 3870
Fig. 72: Removing/Installing Cylinder Head And Valves
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MD998051: Cylinder Head Bolt Wrench MD998735: Valve Spring Compressor MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1456 of 3870
Fig. 130: Inserting Piston And Connecting Rod Assembly Into Cylinder
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Using a suitable piston ring compressor tool, install the piston and connecting
rod assembly into the cylinder block.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1540 of 3870
Fig. 32: Pulling Retainer
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >> RESERVIOR ASSEMBLY REMOVAL Remove the reservoir assembly from the body with the hose attached. << C >>A/C COMPRESSOR ASSEMBLY REMOVAL Remove the compressor from the compressor bracket with the hose still attached. NOTE: Place the removed reservoir assembly in a place where it
will not be a hindrance when removing and installing the
engine assembly, and secure it with a cord or wire.
NOTE: Place the removed A/C compressor where it will not be a
hindrance when removing and installing the engine
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1560 of 3870
Fig. 50: Removing/Installing Camshaft And Valve Stem Seal (Left Bank)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB990767: End Yoke Holder MD998443: Auto-lash Adjuster Holder MB991559: Camshaft Oil Seal Adapter Installer MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
< RIGHT BANK >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1562 of 3870
Required Special Tools:
MB990767: End Yoke Holder MD998443: Auto-lash Adjuster Holder MB991559: Camshaft Oil Seal Adapter Installer MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
REMOVAL SERVICE POINTS << A >>ROCKER ARM AND SHAFT ASSEMBLY REMOVAL 1. Install special tool MD998443 as shown in the illustration so that the lash
adjusters will not fall out.
CAUTION: Never disassemble the rocker arm and shaft
assembly.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor