2004 MINI Hardtop 2 Door Owner's Manual

119
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
CHANGING TIRES: MINI WITH SPACE-SAVER SPARE TIRE
*
Preparing for a tire change
Follow the safety precautions on
pages 116 and 117.<
1. Secure the vehicle to prevent it from roll-
ing:
Place the folding chock behind the front
wheel on the other side of the vehicle;
on downward inclines, place it in front of
this wheel.
If the wheel is changed on a surface with
a more severe slope, take additional pre-
cautions to secure the vehicle from roll-
ing
2. Loosen the lug bolts by a half turn.
Jacking up the vehicle 1. Place the jack at the jacking point closest
to the wheel.
The jack base must be perpendicular to
the surface beneath the jacking point
The vehicle jack is designed for
changing wheels only. Do not
attempt to raise another vehicle model
with it or to raise any load of any kind. To
do so could cause accidents and personal
injury.<
2. During jacking up, insert the jack head in
the square recess of the jacking point
3. Jack the vehicle up until the wheel you
are changing is raised from the ground.

120
CHANGING TIRES: MINI WITH SPACE-SAVER SPARE TIRE
*
Fitting the space-saver spare tire
1. Unscrew the lug bolts and remove the
wheel
2. Remove accumulations of mud or dirt
from the mounting surfaces of the
wheel and hub. Clean the lug bolts
3. Fit the space-saver spare tire
4. Screw at least two lug bolts finger-tight
into opposite bolt holes
5. Screw in the remaining bolts
6. Tighten all the lug bolts firmly in a diag-
onal pattern
7. Lower the vehicle
8. Remove the jack.Tightening the lug bolts Tighten the lug bolts in a diagonal pattern.
As soon as possible, have the secure
seating of the lug bolts, tightening
torque 88.5 lb ft / 120 Nm, checked using a
calibrated torque wrench. Otherwise, a
wheel coming loose can lead to a severe
accident.<
Replace the defective tire as soon as possi-
ble and have the new wheel/tire assembly
balanced.
Driving with the space-saver spare tireDrive cautiously. Do not exceed a speed of
50 mph / 80 km/h.
You must expect changes in vehicle han-
dling such as lower track stability during
braking, longer braking distances and
changes in self-steering properties when
close to the handling limit. These effects
are more pronounced when driving with
winter tires.
Only one space-saver spare tire may
be mounted at one time. Reinstall a
wheel and tire of the original size as soon
as possible.<
Check the tire inflation pressure at
the earliest opportunity and correct it
if necessary.<

121
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
MINI MOBILITY SYSTEM
*
MINI Mobility System
To repair a flat tire you will find a MINI
Mobility System in your MINI. With the
help of this system you can apply a liquid
sealant on the inside of the tire, which seals
the damaged area and enables you to con-
tinue to drive.Preparing for tire repair
Before using the MINI Mobility Sys-
tem read the warning and danger
precautions on the equipment.<
If possible, leave objects in which have
been forced into the tire.
Take off the tag regarding speed limits and
stick it onto the steering wheel.
Using the MINI Mobility SystemIn order to repair a flat tire with the MINI
Mobility System, proceed as follows:
>Pump in liquid sealant, refer to page 122
>Reinflate the tire, refer to page 122
>Distribute liquid sealant, refer to
page 123
>Check tire inflation pressure, refer to
page 123
>Drive on, refer to page 123.
MINI Mobility System with onboard
tools The MINI Mobility System with tire change
set and onboard tools is located in the
cargo area under the floor mat:
1Jack
2Chock, folding
3Wheel stud wrench
4Hubcap remover
5Wrench, screwdriver/Phillips screw-
driver, towing eyelet
6Compressor, hose with manometer and
plug for cigarette lighter socket
7Package with filling hose, valve
remover and valve core
8Filling canister
9Hex wrench/screwdriver
10 Adapter for wheel lug lock

122
MINI MOBILITY SYSTEM
*
Pumping in liquid sealant
1. Shake the filling canister
2. Screw the filling hose onto the filling
canister
3. Unscrew the dust protection cap from
the valve of the defective tire
4. Screw out the valve core with the valve
remover. The valve remover is located in
a package with the filling hose
Place the valve core and valve
remover only on clean surfaces.<
5. Remove the cap from the filling hose
6. Push the filling hose onto the tire valve
7. Hold the filling canister with the cap
down and squeeze.
Squeeze the entire contents of the canis-
ter into the tire
8. Remove filling hose
9. Screw valve core into the tire valve with
the valve remover.
In the event of a lost or dirty valve
core you will find another valve core
in a package with the filling hose.<
Please remember that the liquid can-
ister must be replaced every four
years if the equipment has not been
used.<
Reinflating the tire1. Screw hose 1 with manometer onto the
tire valve
2. Connect plug 3 to the cigarette lighter
socket in the vehicle interior, refer to
page 74
3. Ignition key in position 1:
Turn on compressor 2
4. Inflate the tires to at least 26 psi /
180 kPa, but not to more than 36 psi /
250 kPa.
To check the current air pressure, shut
off the device for a short time
Do not run the compressor for
longer than 6 minutes, otherwise
the device will overheat and possibly be
damaged.<

123
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
MINI MOBILITY SYSTEM
*
If an air pressure of 26 psi /
180 kPa cannot be reached,
unscrew the hose 1 and drive back and
forth about 33 ft / 10 m so that the liq-
uid sealant is distributed in the tire.
Afterwards repeat the procedure.
If an air pressure of 26 psi / 180 kPa is
still not reached, the tire is too badly
damaged. Please contact the nearest
MINI Dealer.<
5. Turn off compressor 2
6. Unscrew hose 1 from the tire valve
7. Store the MINI Mobility System back in
the vehicle.
The instructions for using the MINI
Mobility System are also given on the
equipment.<
Distributing liquid sealantImmediately drive for approx. 10 minutes,
so that the liquid sealant is uniformly dis-
tributed.
Do not exceed a speed of 40 mph /
60 km/h.
If possible do not drive at a speed lower
than 10 mph / 20 km/h.<
Checking tire inflation pressure 1. After driving for approx. 10 minutes, pull
over at a suitable location
2. Screw hose with manometer back onto
the tire valve
3. Check tire pressure
The tire inflation pressure must be at
least 18 psi / 130 kPa betragen.
If it is not, do not continue driving.<
If 18 psi / 130 kPa are displayed:
4. Ignition key position 1:
Turn on compressor 2. Correct the tire
inflation pressure to the specified value,
refer to the tire inflation pressure table
on page 88
5. Replace the tire as soon as possible.
The use of the MINI Mobility System
may be ineffective with tire damage
larger than approx. 1/6 in / 4 mm. Please
contact the nearest MINI Dealer if the tire
cannot be made drivable with the MINI
Mobility System.<
Driving on
Do not exceed the permitted maxi-
mum speed of 50 mph / 80 km/h;
otherwise an accident could happen.<
Replace the defective tire as soon as
possible and have the new wheel/tire
assembly balanced.
Have the MINI Mobility System refilled.
Please contact your MINI Dealer.<
Tire change setYour MINI is additionally equipped with a
tire change set. This is located in the MINI
COOPER in the cargo area under the floor
mat.
When changing a tire, always observe the
safety measures on page 116, and follow
the procedure described on page 119 ff.
In case of a flat tire the tire change
set is not necessary due to the avail-
ability of the MINI Mobility System.<

124
BATTERYLocation in the MINI COOPERThe battery is located in the engine com-
partment.
Exact location, refer to page 96.Location in the MINI COOPER SThe battery is located in the cargo area
under the floor mat.Battery careThe battery is absolutely maintenance-free,
that is, the original electrolyte will normally
last for the service life of the battery under
moderate climatic conditions.
For all questions regarding the bat-
tery, please consult your MINI
Dealer.<
Charging the batteryOnly charge the battery in the vehicle via
the terminals in the engine compartment
with the engine switched off, refer to
'Jump-starting', page 126 ff.Disposal
Return used batteries to a recycling
point or your MINI Dealer. Maintain
the battery in an upright position for trans-
port and storage. Secure the battery to pre-
vent it from tilting during transport.<

125
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
FUSES
Do not attempt to repair a blown fuse
or replace it with a fuse of a different
color or Ampere rating. To do this could
cause a fire in the vehicle resulting from a
circuit overload.<
If a fuse blows a second time, have
the cause of the damage rectified by
your MINI Dealer.<
A fuse allocation diagram is located on the
inside of the fuse box cover panel.
Plastic tweezers can be found in the fuse
box in the vehicle interior, refer to next col-
umn.
In the engine compartmentIn the MINI COOPER to the right of the bat-
tery.
In the MINI COOPER S to the right of the air
filter box.
Open the fuse box lid. To do so, press the
clip fastener.In the vehicle interiorOn the left side of the footwell in the side
trim panel.
Open the cover panel of the fuse box. To do
so, press the fastener.

126
JUMP-STARTINGWhen your battery is discharged, you can
use two jumper cables to start your MINI
with power from the battery in a second
vehicle. Correspondingly you can help start
another vehicle. Only use jumper cables
with fully insulated handles on the termi-
nal clamps.Preparing for jump-starting
Do not touch live wiring and cables
on a running engine. There is a risk of
fatal injury if you do this. Carefully observe
the following instructions to avoid personal
injury and/or damage to either vehicle or
both vehicles. Make sure that there is no
contact between the bodywork of the two
vehicles to avoid a short circuit hazard.<
1. Check whether the battery of the sup-
port vehicle has 12 Volts and approxi-
mately the same capacity measured in
Ah. These data are printed on the bat-
tery
2. Switch off the engine of the support
vehicle
3. Switch off any electrical systems and
components in both vehicles.
Connect the jumper cables
Always adhere to this sequence when
connecting the jumper cables; failure
to observe this procedure can lead to spark-
ing and pose an injury hazard.<