2004 ISUZU TF SERIES Transmission

TRANSMISSION CONTROL SYSTEM (AW30–40LE) (V6 3.5L) 7A2-35

DTC P0560 (FLASHING CODE 25) System Voltage Error



RTW37ALF000701
Circuit Description
The Transmission Control Module (TCM) monitors the
system voltage on the ignition feed terminal to the
TCM. A system voltage DTC will set whenever the
voltage is below or above a calibrated value.
Condition for setting the DTC
When the TCM detects following conditions.

Ignition voltage is less than 9V or more than 18V.
 Engine speed is more than 600 rpm.
Action Taken When The DTC Sets

DTC stored.

Conditions For Clearing The DTC

The DTC can be cleared from the TCM history by
using a scan tool.

The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.

After more than 1 second has elapsed after the
ignition key has been turned “ON", short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.

7A2-36 TRANSMISSION CONTROL SYSTEM (AW30–40LE) (V6 3.5L)

Diagnostic Aids

Inspect the wiring for poor electrical connection at
the TCM. Look for possible bent, backed out,
deformed or damaged terminals. Check for weak
terminal tension as well. Also check for a chafed wire
that could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
DTC P0560 – System Voltage Error
Step Action Value(s) YES NO
1
Was the powertrain On-Board Diagnostic (OBD)
System Check performed? — Go to Step 2 Go to OBD
System Check
2 Using a DVM, measure the battery voltage at the
battery.
Is the battery voltage greater than the specified
value? 11.5 V Go to Step 3 Charge battery,
then go to Step
3
3

1. Install a Tech 2.

2. Select “Ignition Volts" on the Tech 2.
3. Start the engine and raise the engine speed to the
specified value.

4. Load the electrical system by turning on the
headlights, high blower, etc.
Is the ignition voltage approximately equal to the
specified value? 2000 RPM
12.8-14.1 VGo to Step 4 Go to
Starting/Chargi
ng
4

1. Ignition “OFF".

2. Disconnect the TCM connector at the TCM.

3. Using a DVM, measure the battery voltage at the
TCM connector C-94.
Is it approximately equal to battery voltage? — Check for
excessive
curren draw
with ignition
“OFF" engine
“OFF". Go to Step 5
5

1. Check for faulty connections at the TCM harness
terminals.

2. Repair as necessary.
Was a repair necessary? — Verify repair Go to Step 6
6 Check for an open battery feed circuit to the TCM.
Is the action complete? — Verify repair Go to Step 7
7 Replace the TCM.
Important:
The replacement TCM must be
programmed. (Refer to SPS for procedure.)
Is the action complete? — Verify repair —

TRANSMISSION CONTROL SYSTEM (AW30–40LE) (V6 3.5L) 7A2-37

DTC P0602 (FLASHING CODE 63) Transmission Control Module (TCM)
Programming Error
Circuit Description
The Service Programming System (SPS) updates the
flash calibration files that are stored in a Transmission
Control Module (TCM). The calibration file
custom-tailors a module to a certain vehicle. The
calibration file contains data for things such as spark
curves and fuel control. When troubleshooting a
driveability problem, diagnosis may call fo
r
reprogramming the controller with newer calibration
information to correct a customer concern and Vehicle
Identification Number (VIN).
Condition for setting the DTC
When the TCM is not written VIN No.
Action Taken When The DTC Sets

DTC stored.
Conditions For Clearing The DTC

The DTC can be cleared from the TCM history by
using a scan tool.
 The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.

After more than 1 second has elapsed after the
ignition key has been turned “ON", short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
DTC P0602 is indicated when the TCM does not written
VIN No. A security lock is performed by SPS. And not
replace the TCM when DTC P0602 can repair by SPS.

7A2-38 TRANSMISSION CONTROL SYSTEM (AW30–40LE) (V6 3.5L)

DTC P0602 (FLASHING CODE 63) Transmission Control Module (TCM)
Programming Error


Step Action Value(s) YES NO
1
Was the “On-Board Diagnostic (OBD) System Check"
performed? — Go to Step 2 Go to OBD
System Check
2

1. Install the scan tool.

2. Key “ON".
3. Check the Vehicle Identification Number (VIN) by
the scan tool.
Is VIN on the scan tool same as VIN of vehicles? — Go to Step 4 Go to Step 3
3 Write a VIN by the scan tool. (Refer to SPS for
procedure.)
Is the action complete? — Go to Step 4 —
4 Clear the DTC P0602 by the scan tool.
Is the action complete? — Go to Step 5 —
5 Perform the SPS and perform security lock. (Refer to
SPS for procedure)
Is the action complete? — Go to Step 6 —
6 Recheck the DTC by the scan tool.

1. Key “OFF".
2. Wait a few seconds.

3. Key “ON".

4. Review and record scan tool data.
5. Operate the vehicle with in scan tool data.
Is the action complete? — Go to Step 7 Verify repair
7 Replace the TCM.
Important:
The replacement TCM must be
programmed. (Refer to SPS for procedure.)
Is the action complete? — Verify repair —

TRANSMISSION CONTROL SYSTEM (AW30–40LE) (V6 3.5L) 7A2-39

DTC P0705 (FLASHING CODE 17) Transmission Range Sensor Circuit
Malfunction


RTW37ALF000501

Circuit Description
The neutral start switch gives the signals related to the
selector lever position (PRND32L) to the Transmission
Control Module (TCM). The neutral start switch turns on
when the select lever is shifted to the P, R, N, D, 3, 2 o
r
L range. The neutral start switch, which is connected to
the starter switch circuit, is available only when the
select lever is in the P or N range (Engine run).
The neutral start switch is connected to the
transmission manual shaft and installed in the
transmission case.

Condition for setting the DTC

The TCM detects following "Condition 1" for 30 sec
continuously.
 The TCM detects following "Condition 2" for 10 sec
continuously.
Condition 1("Open"):
When the TCM detects no signal of range senso
r
more than 2.0 sec at following conditions.

7A2-40 TRANSMISSION CONTROL SYSTEM (AW30–40LE) (V6 3.5L)

Condition 2 ("Short"):
When the TCM detects 2 times or more signals o
f
range sensor more than 0.025 sec at following
conditions.

Vehicle speed is more than 19 mph.
 Engine speed is more than 1500 rpm.
Action Taken When The DTC Sets

No 3rd start mode.
 No slope control.

The TCM judges always D range position of range
sensor at "Condition 1".

The TCM judges the position of range sensor with
following priority at "Condition 2".

There is a priority in order of D, 3, 2, L, R, N, and P.

Check Trans ON.

DTC stored.
Conditions For Clearing The DTC

The DTC can be cleared from the TCM history by
using a scan tool.
 The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.

After more than 1 second has elapsed after the
ignition key has been turned “ON", short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.

Diagnostic Aids

Inspect the wiring for poor electrical connection at
the TCM. Look for possible bent, backed out,
deformed or damaged terminals. Check for weak
terminal tension as well. Also check for a chafed wire
that could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.

When diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
 Check range sensor for proper mounting and
adjustment.

TRANSMISSION CONTROL SYSTEM (AW30–40LE) (V6 3.5L) 7A2-41

DTC P0705 (FLASHING CODE 17) Transmission Range Sensor Circuit
Malfunction


Step Action Value(s) YES NO
1
Was the powertrain On-Board Diagnostics (OBD)
System check performed ? — Go to Step 2 Go to OBD
System Check
2

1. Install the scan tool.

2. Key “ON"

3. Review and record scan tool data.
4. Operate the vehicle with in scan tool data.
Does the scan tool indicate DTC P0705 ? — Go to Step 3 Refer to
Diagnostic Aids
3 Measure the voltage shifting the select lever every
position, between TCM connector terminals and
ground which performed selecting to every position.

1. Key “OFF"
2. Disconnect the TCM connector.

3. Key “ON"

4. Connect the DMM to the TCM connector terminal
and ground.
Is the displayed voltage at every position normal ? 7—16V Go to Step 7 Go to Step 4
4 Measure the voltage between terminal the neutral
start switch and ground.

1. Key“OFF"
2. Disconnect the neutral start switch connector.

3. Key“ON"

4. Connect the J39200 DMM to the each terminal of
the neutral start switch connector E79-3 and
ground.
If the problem found repair as necessary.
Was the problem found? 7—16V Verify repair Go to Step 5
5 Measure the resistance shifting the select lever to
every position, between terminal neutral start switch
connector E79-3 and E79other terminal.

1. Key“OFF"

2. Disconnect the neutral start switch connector.
3. Key“ON"

4. Connect the DMM to the each terminal of the
neutral start switch connector E79-3 and E79-5 or
E79-2 or E79-6 E79-8 or E79-7 or E79-9 or E79-
10.
If the problem found repair as necessary.
Was the problem found? Less than
1


Verify repair Go to Step 6

7A2-42 TRANSMISSION CONTROL SYSTEM (AW30–40LE) (V6 3.5L)

Step Action Value(s) YES NO
6 Check the wire between terminal C-95 and E-79 for
open.

1. Connect the J39200 DMM to the each terminal of
the TCM connector and neutral start switch.
If the problem found repair as necessary.
Was the problem found? Verify repair —
7 Replace the TCM.
IMPORTANT; The replacement TCM must be
programmed. (Refer to SPS for procedure.)
Is the action complete? — Verify repair —