2004 ISUZU TF SERIES coolant

6E–74 ENGINE DRIVEABILITY AND EMISSIONS
TYPICAL SCAN DATA & DEFINITIONS (O2 SENSOR DATA)
Use the Typical Values Table only after the On-Board Diagnostic System Check has been completed, no DTC(s) were
noted, and you have determined that the on-board diagnostics are functioning properly. Tech 2 values from a
properly-running engine may be used for comparison with the engine you are diagnosing.
Condition : Vehicle stopping, engine running, air conditioning off & after warm-up (Coolant temperature approx imately
80 deg.)
Tech 2 ParameterUnitsIdle2000rpmDescription
1 Engine Speed rpm710 - 8751950 - 2050 The actual engine speed is measured by ECM from the
CKP sensor 58X signal.
2 Desired Idle Speed rpm825800 - 850 The desired engine idle speed that the ECM
commanding. The ECM compensates for various engine
loa ds.
3 Engine Coolant
Te mpe rature°C or °F80 - 9080 - 90 The ECT is measured by ECM from ECT sensor output
voltage. When the engine is normally warm upped, this
data displays approximately 80 °C or more.
4 Sta rt Up ECT (Engine
Coolant Temperature)°C or °FDepends on ECT
a t start-upDepends on ECT
at sta rt-upStart-up ECT is measured by ECM from ECT sensor
output voltage when engine is started.
5Inta ke Air
Temperature °C or °FDe pe nds on
ambient tempDepends on
ambient tempThe IAT is me asure d by ECM fro m IAT se nsor output
voltage. This data is changing by intake air temperature.
6 Sta rt Up IAT (Inta ke
Air Temperature)°C or °FDepends on IAT at
sta rt-upDepends on IAT at
start-upStart-up IAT is measured by ECM from IAT sensor output
voltage when engine is started.
7 Manifold Absolute
Pre ssurekPa31 - 3625 - 30The MAP (kPa ) is mea sured by ECM fro m MAP output
voltage. This data is changing by inlet manifold pressure.
8 Barometric Pressure kPaDe pe nds on
altitudeDepends on
altitudeThe ba ro me tric pressure is mea sure d by ECM from the
MAP se nsor o utput v o ltage monitore d during ke y up and
w ide o pe n thro ttle. This data is cha nging by a ltitude.
9 Throttle Position %02 - 4 Throttle position operating angle is measured by the
ECM from throttle position output voltage. This should
displa y 0% at idle a nd 99 - 100% at full throttle .
10 Calculated Air Flow g/s3.5 -4.508.0 - 10.0 This displays intake air amount. The mass air flow is
measured by ECM from the MAF sensor output voltage.
11 Air Fuel Ratio14.6:114.6:1 This displays the ECM commanded value. In closed
loo p, this sho uld no rmally be display ed a ro und 14.2:1 -
14.7:1.
12 Fuel System Status Open Loop/
Close LoopClo se Loo pClose Loop When the engine is first started the system is in “Ope n
Loop” operation. In “Open Loop”, the ECM igno res the
signal from the oxygen sensors. When various
conditions (ECT, time from start, engine speed & oxygen
sensor output) are met, the system enters “Closed Loop”
operation. In “Closed Loop”, the ECM calculates the air
fuel ratio based on the signal from the oxygen sensors.
13 Engine Load %2 - 55 - 10 This displays is calculated by the ECM form engine
speed and MAF sensor reading. Engine load should
increase with an increase in engine speed or air flow
amount.
14B1 O2 Sensor Ready
(Ba nk 1)Ye s / N oYe sYes This displays the status of the exhaust oxygen sensor.
This display will indicate “Ye s” when the ECM detects a
fluctuating oxygen sensor output voltage sufficient to
a llow clo se d loo p o pe ration. This will no t occur unle ss
the oxygen sensor is warmed up.
15B1S1 Status
(Bank 1 Sensor 1)Rich / Le anRich / LeanRich / Lean This displays dependent on the exhaust oxygen sensor
output voltage. Should fluctuate constantly “Rich” and
“Le an” in closed loop.
16 Fuel Trim Learned Yes/NoYe sYes When conditions are appropriate for enabling long term
fue l trim corrections, fue l trim le a rn will display “Ye s”.
This indica te s tha t the lo ng term fue l trim is respo nding
to the short te rm fue l trim. If the fue l trim le an displa y s
“No”, then long term fuel trim will not respond to changes
in short te rm fuel trim.

6E–76 ENGINE DRIVEABILITY AND EMISSIONS
MISCELLANEOUS TEST
The state of each circuit can be tested by using
miscellaneous test menus. Especially when DTC
cannot be detected, a faulty circuit can be diagnosed by
testing each circuit by means of these menus.
Even DTC has been detected, the circuit tests using
these menus could help discriminate between a
mechanical trouble and an electrical trouble.
Connect Tech 2 and select “Powertrain”, “2.XL L4
HV240” & “Miscellaneous Test”.
F0: Lamps
F0: Malfunction Indicator Lamp
When the Tech 2 is operated, “Malfunction Indicator
Lamp (Check Engine Lamp)” is turned on or off.
The circuit is normal if the “Malfunction Indicator Lamp
(Check Engine Lamp)” in the instrument panel is turned
on or off in accordance with this operation.
F1: Relays
F0: Fuel Pump Relay
When the Tech 2 is operated, fuel pump relay signal
turns ON or OFF.
The circuit is normal if fuel pump sound is generated in
accordance with this operation when key switch is
turned ON.
F1: A /C Clutch Relay
When the Tech 2 is operated, A/C clutch relay signal
turns ON or OFF.
The circuit is normal if A/C compressor clutch is
energized in accordance with this operation when the
engine is running.
F2: EVAP
F0: Purge Solenoid
When the Tech 2 is operated, duty ratio of EVAP purge
solenoid is changed 10%-by-10%.
Press “Increase” key.
Then, EVAP Purge Solenoid is increases 10%-by-
10%.
Press “Quit” Key.F3: IAC System
F0: IA C Control
When the Tech 2 is operated, “Idle Air Control”
increases or decreases 5steps-by-5steps up to
150steps.
The circuit is normal if idle engine speed is changed in
accordance with this operation.
Press “Increase” key.
Then, Idle Air Control is increases 1osteps-by-
10steps up to 160steps. Engine speed is also
changed by this operation.
Press “Quit” Key.
F1: IA C Reset
When the Tech 2 is operated, “Idle Air Control” resets.
The circuit is normal if idle engine speed is droped in
accordance with this operation.
Press “Increase” key.
Then, Desired Idle speed is increases 50rpm-by-
50rpm up to 1550rpm. Engine speed is also changed
by this operation.
Press “Quit” Key. Purge Solenoid
Engine Speed 800 RPM
Desired Idle Speed 762 RPM
Engine Coolant Temperature 80 °C
Start Up ECT 50 °C
Intake Air Temperature 30 °C
Start Up IAT 25 °C
Manifold Absolute Pressure 35kPa
EVAP Purge Solenoid 30%
IAC Control
Engine Speed 800 RPM
Desired Idle Speed 762 RPM
Engine Coolant Temperature 80 °C
Start Up ECT 50 °C
Intake Air Temperature 30 °C
Start Up IAT25 °C
Manifold Absolute Pressure 35kPa
Idle Air Control 30 Steps
IAC Reset
Engine Speed 800 RPM
Desired Idle Speed 762 RPM
Engine Coolant Temperature 80 °C
Start Up ECT 50 °C
Intake Air Temperature 30 °C
Start Up IAT 25 °C
Manifold Absolute Pressure 35kPa
Idle Air Control 30 Steps

ENGINE DRIVEABILITY AND EMISSIONS 6E–77
F4: Injector Balance Test
When the Tech 2 is operated, selected injector turns ON
or OFF.
The circuit is normal if engine vibration is changed at
selected cylinder in accordance with this operation
when engine is idling.
Press “Injector Off” key.
Then, engine speed drops and vibration occurs when
a cylinder is selected.
Press “Quit” Key.Injector Balance Test
Engine Speed 800 RPM
Desired Idle Speed 762 RPM
Engine Coolant Temperature 80
Start Up ECT 50
Intake Air Temperature 30
Start Up IAT 25
Manifold Absolute Pressure 35kPa
Injector 1 On

6E–100 ENGINE DRIVEABILITY AND EMISSIONS
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure (Steps 7-11)
Step Action Value(s) Yes No
1Was the “On-Board Diagnostic (OBD) System Check”
performed?—Go to Step 2Go to OBD
System Check
2 1. Turn the engine OFF.
NOTE: In order to prevent flooding of a single cylinder
and possible engine damage, relieve the fuel pressure
before performing the fuel injector coil test procedure.
2. Relieve the fuel pressure. Refer to Test
Description Number 2.
3. Connect the 5-8840-2618-0 Fuel Injector Tester to
B+ and ground, and to the 5-8840-2589-0 Injector
Adapter Cable.
4. Remove the harness connector of the Fuel
Injector and connect the 5-8840-2589-0 Injector
Adapter Cable for F/I check.
5. Set the amperage supply selector switch on the
fuel injector tester to the “Coil Test” 0.5 amp
position.
6. Connect the leads from the 5-8840-2392-0 Digital
Voltmeter (DVM) to the fuel injector tester. Refer
to the illustrations associated with the test
description.
7. Set the DVM to the tenths scale (0.0).
8. Observe the engine coolant temperature.
Is the engine coolant temperature within the specified
values?10°C (50°F)
to
35°C (95°F) Go to Step 3Go to Step 5
3 1. Set the injector adapter cable to injector #1.
2. Press the “Push to Start Test” button on the fuel
injector tester.
3. Observe the voltage reading on the DVM.
Important: The voltage reading may rise during the
test.
4. Record the lowest voltage observed after the first
second of the test.
5. Set the injector adapter cable to the nex t injector
and repeat steps 2, 3, and 4.
Did any fuel injector have an erratic voltage reading
(large fluctuations in voltage that did not stabilize) or a
voltage reading outside of the specified values? 5.7-6.6V Go to Step 4Go to Step 7
4 Replace the faulty fuel injector(S). Refer to Fuel
Injector.
Is the action complete?—Go to Step 7—

6E–114 ENGINE DRIVEABILITY AND EMISSIONS
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up) Recovery Condition Related Failure Parts Related
ECM
Pin No.
P0107 A Manifold Absolute Pressure Circuit Low
Input1. No DTC relating to TPS.
2. Throttle position is more than 0% if engine
speed is below 1000rpm, or throttle
position more than 5% if engine speed is
more than 1000rpm.
3. MAP sensor output is below 12kPa.The ECM uses default manifold
absolute pressure value based on
engine speed and throttle position.MAP sensor output is more than 12kPa. 1. Sensor power supply circuit open or short
to ground circuit.
2. Sensor signal circuit open or short to
ground circuit.
3. Poor connector connection.
4. MAP sensor malfunction.
5. ECM malfunction.J1-24/
J1-31
P0108 A Manifold Absolute Pressure Circuit High
Input1. No DTC relating to TPS.
2. Throttle position is below 15% if engine
speed is below 2500rpm, or throttle
position is below 35% if engine speed is
more than 2500rpm.
3. Engine run time is longer than 10
seconds.
4. MAP sensor output is more than 103kPa.MAP sensor output is below 103kPa. 1. Sensor power supply circuit short to
voltage circuit.
2. Sensor signal circuit short to voltage
circuit.
3. Sensor ground circuit open or short to
voltage circuit.
4. Poor connector connection.
5. MAP sensor malfunction.
6. ECM malfunction.J1-16/
J1-24/
J1-31
P0112 A Intake Air Temperature Sensor Low Input 1. No DTC relating to VSS.
2. Vehicle speed is more than 25km/h.
3. Engine run time is longer than 120
seconds.
4. IAT sensor output is more than 149 deg.
C. The ECM uses 20 deg. C condition
as substitute.IAT sensor output is below 149 deg. C. 1. Sensor signal circuit short to ground
circuit.
2. IAT sensor malfunction.
3. ECM malfunction.J2-22
P0113 A Intake Air Temperature Sensor High Input 1. No DTC relating to VSS & ECT sensor.
2. Vehicle speed is below 70km/h.
3. 3Engine coolant temperature is more than
-8 deg. C.
4. Engine run time is longer than 120
seconds.
5. Mass air flow is below 30g/s.
6. IAT sensor output is below -38 deg. C. IAT sensor output is more than -38 deg. C. 1. Sensor signal circuit open or short to
voltage circuit.
2. Sensor ground circuit open or short to
voltage circuit.
3. Poor connector connection
4. IAT sensor malfunction.
5. ECM malfunction.J2-1/
J2-22
P0117 A Engine Coolant Temperature Sensor Low
Input1. Engine run time is longer than 120
seconds.
2. ECT sensor output is more than 149 deg.
C. The ECM uses default engine
coolant temperature value based
on intake air temperature and
engine run time. ECT sensor output is below 149 deg. C. 1. Sensor signal circuit short to ground
circuit.
2. ECT sensor malfunction.
3. ECM malfunction.J1-27
P0118 A Engine Coolant Temperature Sensor High
Input1. Engine run time is longer than 120
seconds.
2. ECT sensor output is below -38 deg. C. ECT sensor output is more than -38 deg. C. 1. Sensor signal circuit open or short to
voltage circuit.
2. Sensor ground circuit open or short to
voltage circuit.
3. Poor connector connection
4. ECT sensor malfunction.
5. ECM malfunction.J1-27/
J1-32

ENGINE DRIVEABILITY AND EMISSIONS 6E–115
P0122 A Throttle Position Sensor Low Input TPS output voltage is below 0.14V. The ECM uses 0% condition as
substitute.TPS output voltage is more than 0.14V. 1. Sensor power supply circuit open or short
to ground circuit.
2. Sensor signal circuit open or short to
ground circuit.
3. Poor connector connection.
4. TPS malfunction.
5. ECM malfunction.J1-7/
J1-15/
P0123 A Throttle Position Sensor High Input TPS output voltage is more than 4.9V. TPS output voltage is below 4.9V. 1. Sensor power supply circuit short to
voltage circuit.
2. Sensor signal circuit short to voltage
circuit.
3. Sensor ground circuit open or short to
voltage circuit.
4. Poor connector connection.
5. TPS malfunction.
6. ECM malfunction.J1-7/
J1-15/
J1-32
P0131 A O
2 Sensor Circuit Low Voltage (Bank 1
Sensor 1)1. No DTC relating to MAP sensor, TPS,
EVAP purge, ECT sensor, CKP sensor,
VSS, injector control circuit and ignition
control circuit.
2. Engine coolant temperature is more than
60 deg. C.
3. O
2 sensor bank 1 output voltage is below
50mV in “Closed Loop” condition. “Open Loop” fuel control. O
2 sensor bank 1 output voltage is more
than 50mV.1. Sensor harness short to ground circuit.
2. O
2 sensor malfunction.
3. ECM malfunction.J2-6/
J2-21
P0132 A O
2 Sensor Circuit High Voltage (Bank 1
Sensor 1)1. No DTC relating to MAP sensor, TPS,
EVAP purge, ECT sensor, CKP sensor,
VSS, injector control circuit and ignition
control circuit.
2. Engine coolant temperature is more than
60 deg. C.
3. O
2 sensor bank 1 output voltage is more
than 952mV in “Closed Loop” condition. O
2 sensor bank 1 output voltage is below
952mV.1. Sensor harness short to voltage circuit.
2. O
2 sensor malfunction.
3. MAF sensor output is incorrect.
4. Air intake line malfunction.
5. IAC valve malfunction.
6. Incorrect fuel pressure.
7. Injector malfunction.
8. ECM malfunction.J2-6/
J2-21
P0134 A O
2 Sensor Circuit No Activity Detected
(Bank 1 Sensor 1)1. No DTC relating to MAP sensor, TPS,
EVAP purge, ECT sensor, CKP sensor,
VSS, injector control circuit and ignition
control circuit.
2. Engine coolant temperature is more than
60 deg. C.
3. Engine run time is longer than 40
seconds.
4. Mass air flow is more than 7g/s.
5. O
2 sensor bank 1 output voltage is
between 300mV and 600mV.O
2 sensor bank 1 output voltage is below
3 0 0 m V c o n s e c u t i v e l y .
O R
O2 sensor bank 1 output voltage is more
than 600mV consecutively.1. Sensor harness open circuit.
2. O
2 sensor malfunction.
3. MAF sensor output is incorrect.
4. Air intake line malfunction.
5. IAC valve malfunction.
6. Incorrect fuel pressure.
7. Injector malfunction.
8. ECM malfunction.J2-6/
J2-21 Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up) Recovery Condition Related Failure Parts Related
ECM
Pin No.

6E–116 ENGINE DRIVEABILITY AND EMISSIONSP0135 A O
2 Sensor Heater Circuit (Bank 1 Sensor
1)1. No DTC relating to MAP sensor and ECT
sensor.
2. Engine coolant temperature is more than
60 deg. C.
3. Engine run time is longer than 20
seconds.
4. MAP sensor output is more than 70kPa.
5. O
2 sensor bank 1 heater current more
than 10mA.No fail-safe function. O
2 sensor bank 1 heater circuit is correct
condition.1. Heater harness open, short to ground or
short to voltage circuit.
2. O
2 sensor heater malfunction.
3. ECM malfunction.J2-31
P0201 A Injector 1 Control Circuit 1. Engine is running.
2. Engine speed is more than 1000rpm.
3. Injector voltage does not meet to the
battery voltage when the injector is
commanded Off or does not meet to the
0V when the injector is commanded On.Injector circuit is correct condition. 1. Injector harness open circuit, short to
ground or short to voltage circuit.
2. Injector malfunction.
3. ECM malfunction.J1-9
P0202 A Injector 2 Control CircuitJ1-22
P0203 A Injector 3 Control CircuitJ1-8
P0204 A Injector 4 Control CircuitJ1-11
P0325 B Knock Sensor Module Circuit 1. No DTC relating to MAP sensor.
2. Engine coolant temperature is more than
50 deg. C.
3. Engine speed is more than 1600rpm.
4. Knock sensor filter module integrated
circuit malfunction.ECM retards ignition timing 4 deg.
C.Knock sensor is correct condition. 1. KS harness open circuit.
2. Poor connector connection.
3. KS sensor malfunction.
4. ECM malfunction.J1-3/
J1-32
P0327 A Knock Sensor Circuit 1. No DTC relating to MAP sensor.
2. Engine coolant temperature is more than
50 deg. C.
3. Engine speed is more than 1600rpm.
4. Knock sensor harness short to ground or
short to voltage circuit.1. KS harness short to ground or short to
voltage circuit.
2. Poor connector connection.
3. KS sensor malfunction.
4. ECM malfunction.J1-3/
J1-32
P0336 B Crankshaft Position Sensor Circuit Range/
Performance (58X)1. Engine is running.
2. Extra or missing pulse is detected
consecutively. No fail-safe function. Correct pulse is detected consecutively. 1. CKP sensor harness open circuit, short to
ground or short to voltage circuit.
2. Poor connector connection.
3. CKP sensor malfunction.
4. Pulse sensing gap incorrect.
5. Pluser malfunction.
6. Electrical interference.
7. Magnetic interference.
8. ECM malfunction.J1-6/
J1-21
P0337 B Crankshaft Position Sensor Circuit Low
Input (58X)No pulse is detected during engine cranking.1. CKP sensor harness open circuit, short to
ground or short to voltage.
2. Poor connector connection.
3. CKP sensor malfunction.
4. Pulse sensing gap incorrect.
5. Pluser malfunction.
6. Electrical interference.
7. Magnetic interference.
8. ECM malfunction.J1-6/
J1-21 Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up) Recovery Condition Related Failure Parts Related
ECM
Pin No.

6E–118 ENGINE DRIVEABILITY AND EMISSIONSP1167 D Fuel Supply System Rich During
Deceleration Fuel Cutoff1. No DTC relating to MAP sensor, TPS,
EVAP purge, ECT sensor, CKP sensor,
VSS, injector control circuit and ignition
control circuit.
2. O
2 sensor bank 1 output voltage is more
than 550mV in deceleration fuel cutoff
mode.No fail-safe function. O
2 sensor output voltage is below 550mV. 1. Sensor harness open or short to ground
circuit.
2. O
2 sensor malfunction.
3. MAF sensor output is incorrect.
4. Air intake line malfunction.
5. IAC valve malfunction.
6. Low fuel pressure.
7. Injector malfunction.
8. EVAP purge solenoid valve malfunction.
9. Ignition system malfunction.
10. Spark plug malfunction.
11. ECM malfunction.J2-6/
J2-21
P1171 D Fuel Supply System Lean During Power
Enrichment 1. No DTC relating to MAP sensor, TPS,
EVAP purge, ECT sensor, CKP sensor,
VSS, injector control circuit and ignition
control circuit.
2. Engine coolant temperature is more than
60deg. C.
3. Mass air flow is below 13.5m/s.
4. O
2 sensor bank 1 output voltage is below
350mV in power enrichment mode. No fail-safe function. O
2 sensor output voltage is more than
350mV.1. Sensor harness open or short to ground
circuit.
2. O
2 sensor malfunction.
3. MAF sensor output is incorrect.
4. Air intake line malfunction.
5. IAC valve malfunction.
6. Low fuel pressure.
7. Injector malfunction.
8. ECM malfunction.J2-6/
J2-21
P1625 B ECM System Reset ECM reset has occurred other than “On”. Engine control disabled. Memory are is OK. 1. Electrical interference.
2. Magnetic interference.
3. ECM malfunction.-
P1626 - Immobilizer No Signal No response from immobilizer control unit. 1. Engine does not start.
2. Check engine lamp flash.No recovery. 1. ECM and immobilizer control unit
communication circuit open circuit, short to
ground circuit or short to voltage circuit.
2. ECM malfunction.
3. Immobilizer control unit malfunction.
4. Transponder key malfunction.J2-23/
J2-32
P1631 - Immobilizer Wrong Signal Received response is not correct.1. ECM malfunction.
2. Immobilizer control unit malfunction.
3. Transponder key malfunction.-
P1648 - Wrong Security Code Entered Received incorrect security code.1. ECM malfunction.
2. Immobilizer control unit malfunction.
3. Transponder key malfunction.-
P1649 - Immobilizer Function Not Programmed Immobilizer function is not programmed in the
ECM.ECM malfunction. -
P1693 B Tachometer Output Low Voltage Tacho output circuit short to ground circuit. No fail-safe function. Tacho output circuit is correct condition. 1. Tacho output circuit short to ground circuit.
2. Poor connector connection.
3. ECM malfunction.J2-25 Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up) Recovery Condition Related Failure Parts Related
ECM
Pin No.