2004 INFINITI QX56 clutch

CLUTCH PRESSURE SWITCH
TF-73
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Revision: August 20072004 QX56
5. CHECK INPUT SIGNAL
With CONSULT-II
1. Turn ignition switch to ON position.
2. Select “ECU INPUT SIGNALS” in Data Monitor.
3. Put A/T selecor lever in D.
4. Turn 4WD shift switch to 4H and back to 2WD while reading out
ON/OFF status of "CL PRES SW".
OK or NG
OK >> GO TO 7.
NG >> Check the following.

Continuity between transfer control unit and transfer
terminal cord assembly harness connector

Clutch pressure switch.
Refer to TF-95, "
4WD SOLENOID VALVE, CLUTCH
PRESSURE SWITCH AND LINE PRESSURE
SWITCH" .
6. CHECK INPUT SIGNAL
Without CONSULT-II
1. Turn ignition switch to ON position and set 4WD shift switch to
4H position.
2. Check voltage between transfer control unit harness connector
E143 terminal 34 (BR) and ground. Refer to TF-55, "
Transfer
Control Unit Terminals and Reference Value"
OK or NG
OK >> GO TO 7.
NG >> Check the following.

Continuity between transfer control unit and transfer
terminal cord assembly harness connector

Clutch pressure switch.
Refer to TF-95, "
4WD SOLENOID VALVE, CLUTCH PRESSURE SWITCH AND LINE PRES-
SURE SWITCH" .
7. PERFORM SELF-DIAGNOSIS AGAIN
1. Check hydraulic parts.
2. After driving for a while, perform self-diagnosis again. Refer to TF-27, "
Trouble Diagnosis without CON-
SULT-II" .
OK or NG
OK >> Inspection End.
NG >> 1. Perform transfer control unit input/output signal inspection. Refer to TF-55, "
TRANSFER CON-
TROL UNIT INSPECTION TABLE" .
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with harness
connector.
SMT788D
WDIA0087E
LDIA0075E

TF-74
LINE PRESSURE SWITCH
Revision: August 20072004 QX56
LINE PRESSURE SWITCHPFP:00000
Diagnostic ProcedureEDS00189
1. CHECK MALFUNCTION
Is this malfunction detected only while driving in reverse?
Ye s o r N o
Yes >> Check A/T PNP switch “R” position.

Refer to AT-109, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" .
No >> GO TO 2.
2. CHECK OTHER MALFUNCTIONS
Are other malfunctions also detected by self-diagnosis and CONSULT-II?
Refer to TF-27, "
Trouble Diagnosis without CONSULT-II" and TF-31, "Trouble Diagnosis with CONSULT-II" .
Ye s o r N o
Yes >> Check for other malfunctions.

(When other malfunctions are eliminated, line pressure switch malfunction display may disap-
pear.)
No >> GO TO 3.
3. CHECK INPUT SIGNAL
Do you have CONSULT-II?
Ye s o r N O
Yes >> GO TO 4.
No >> GO TO 5.
4. CHECK INPUT SIGNAL
With CONSULT-II
1. Select “ECU INPUT SIGNALS” in Data Monitor.
2. Put A/T selector lever in D.
3. Turn the 4WD shift switch to 4H and back to 2WD while reading
out ON/OFF status of "LINE PRES SW".
OK or NG
OK >> GO TO 6.
NG >> Check the following.

Continuity between transfer control unit and transfer
terminal cord assembly harness connector

Line pressure switch
Refer to TF-95, "
4WD SOLENOID VALVE, CLUTCH
PRESSURE SWITCH AND LINE PRESSURE
SWITCH" .
SMT790D
WDIA0087E

LINE PRESSURE SWITCH
TF-75
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Revision: August 20072004 QX56
5. CHECK INPUT SIGNAL
Without CONSULT-II
1. Turn ignition switch to ON position.
2. Check voltage between transfer control unit harness connector E143 terminal 35 (BR/W) and ground.
OK or NG
OK >> GO TO 6.
NG >> Check the following.

Continuity between transfer control unit and transfer terminal cord assembly harness connector

Line pressure switch
Refer to TF-95, "
4WD SOLENOID VALVE, CLUTCH PRESSURE SWITCH AND LINE PRES-
SURE SWITCH" .
6. PERFORM SELF-DIAGNOSIS AGAIN
1. Check hydraulic parts.
2. After driving for a while, perform self-diagnosis again. Refer to TF-27, "
Trouble Diagnosis without CON-
SULT-II" .
OK or NG
OK >> Inspection End.
NG >> 1. Perform transfer control unit input/output signal inspection. Refer to TF-55, "
TRANSFER CON-
TROL UNIT INSPECTION TABLE" .
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with harness
connector. After the vehicle has
been left for at least 5
minutes at room tem-
perature with ignition
switch OFF: Approx. 0 volts should
exist.
With ignition switch in
ON, 4WD shift switch in
AUTO or 4H and A/T
selector lever in D: Battery voltage should
exist.
LDIA0076E
LDIA0077E

TROUBLE DIAGNOSES FOR SYMPTOMS
TF-93
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Revision: August 20072004 QX56
Symptom 8. Tight Corner Braking Symptom (Tight Corner Braking Symptom
Occurs-Hydraulic System Failure)
EDS0018L
1. CHECK INPUT SIGNAL
With CONSULT-II
1. Select “ECU INPUT SIGNALS” in Data Monitor.
2. Put A/T selector lever in D.
3. Turn 4WD shift switch to 4H and back to 2WD while reading out
ON/OFF status of "CL PRES SW".
Without CONSULT-II
Check voltage between transfer control unit harness connector E143
terminal 34 (BR) and ground.
Refer to TF-55, "
TRANSFER CONTROL UNIT INSPECTION
TABLE" .
OK or NG
OK >> Disassemble transfer unit and check the following.

Control valve assembly

4WD solenoid valve

2-4WD shift solenoid valve

Clutch piston

Clutch assembly
NG >> GO TO 2.
2. CHECK CLUTCH PRESSURE SWITCH CIRCUIT
Check clutch pressure switch circuit.
Refer to TF-72, "
Diagnostic Procedure" .
OK or NG
OK >> GO TO 3.
NG >> Check, repair or replace faulty parts.
3. CHECK PROCEDURES FROM THE BEGINNING AGAIN
Check again.
OK or NG
OK >> Inspection End.
NG >> Recheck each connector pin terminals for damage or loose connection.
WDIA0087E

TF-94
TROUBLE DIAGNOSES FOR SYMPTOMS
Revision: August 20072004 QX56
Symptom 9. 4WD System Does Not Operate (The Vehicle Cannot Be Put Into
4WD Mode-Hydraulic System Failure)
EDS0018M
1. CHECK INPUT SIGNAL
With CONSULT-II
1. Select “ECU INPUT SIGNALS” in Data Monitor.
2. Put A/T selector lever in D.
3. Turn 4WD shift switch to 4H and back to 2WD while reading out
ON/OFF status of "CL PRES SW".
Without CONSULT-II
Check voltage between transfer control unit harness connector E143
terminal 34 (BR) and ground.
Refer to TF-55, "
TRANSFER CONTROL UNIT INSPECTION
TABLE" .
OK or NG
OK >> 1. Check transfer fluid level.
2. Disassemble transfer unit and check the following.
–Transfer motor
–Main oil pump assembly
–Sub-oil pump assembly
–Oil strainer
–Control valve assembly
–2-4WD shift solenoid valve
–Oil filter element
–Lip seal
–Strainer O-ring
–Main oil pump drive gear
–Seal ring
–D-ring
–Clutch piston
–Clutch assembly
NG >> GO TO 2.
2. CHECK CLUTCH PRESSURE CIRCUIT
Check clutch pressure switch circuit.
Refer to TF-72, "
Diagnostic Procedure" .
OK or NG
OK >> GO TO 3.
NG >> Check, repair or replace faulty parts.
3. CHECK PROCEDURES FROM THE BEGINNING
Check again.
OK or NG
OK >> Inspection End.
NG >> Recheck each connector pin terminals for damage or loose connection.
WDIA0087E

TROUBLE DIAGNOSES FOR SYMPTOMS
TF-95
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Revision: August 20072004 QX56
Component InspectionEDS0018N
4WD SHIFT SWITCH
Check continuity between each terminal.
2-4WD SHIFT SOLENOID VALVE AND TRANSFER FLUID TEMPERATURE SENSOR
Measure resistance between terminals of transfer terminal cord
assembly harness connector F56.
4WD SOLENOID VALVE, CLUTCH PRESSURE SWITCH AND LINE PRESSURE SWITCH
Measure resistance between terminals of transfer terminal cord
assembly harness connector F56.
Terminals Switch position Continuity
1 - 22WD Yes
Except 2WD No
1 - 3, 1 - 4AUTO Yes
Except AUTO No
1 - 4, 1 - 54H Yes
Except 4H No
1 - 4, 1 - 64LO Yes
Except 4LO No
WDIA0090E
Component parts TerminalsResistance
(Approx.)
2-4WD shift solenoid valve 4 - 520°C (68°F):
22.8 - 25.2Ω
Transfer fluid temperature
sensor2 - 320°C (68°F): 2.5 kΩ
80°C (176°F): 0.3 kΩ
LDIA0093E
Component
partsTerminals Remarks
4WD sole-
noid valve6
Ground
terminalApprox. 20°C (68°F): Approx. 3.0 - 3.4Ω
Clutch pres-
sure switch7In room temperature

2-4WD shift solenoid valve “OFF”: No conti-
nuity

2-4WD shift solenoid valve and transfer
motor “ON”: Continuity exists
Line pressure
switch1In room temperature

Turn ignition switch to “OFF” position and
leave vehicle for more than 5 minutes.
(OFF): No continuity

Transfer motor “ON”: Continuity exists
LDIA0094E

TF-110
OVERHAUL
Revision: August 20072004 QX56
OVERHAULPFP:00000
Transfer ComponentsEDS0018X
1. 2-4 sleeve 2. L-H sleeve 3. Snap ring
4. Internal gear 5. Planetary carrier assembly 6. Metal bushing
7. Needle bearing 8. Sun gear 9. Carrier bearing
10. Snap ring 11. Snap ring 12. Mainshaft front bearing
13. Wait detection switch 14. Check plug 15. Check spring
16. Check ball 17. Front case 18. Snap ring
19. Oil seal 20. Shift cross 21. Oil seal
22. Lock pin 23. Shift lever 24. Washer
25. Drain plug 26. Oil seal 27. Companion flange
28. Self-lock nut 29. Main shaft 30. Needle bearing
31. Front bearing 32. Front drive shaft 33. Rear bearing
34. Spacer 35. Drive chain 36. Clutch drum
37. Snap ring 38. Clutch hub 39. Snap ring
40. Retaining plate 41. Driven plate (10 sheet) 42. Drive plate (10 sheet)
43. Return spring assembly 44. Press flange 45. Thrust needle bearing
SDIA2090E

OVERHAUL
TF-111
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Revision: August 20072004 QX56
46. Snap ring 47. Retaining pin 48. L-H fork
49. 2-4 fork 50. Shift fork spring 51. Fork guide
52. Retainer pin 53. Shift rod
1. Dust cover 2. Oil seal 3. Rear case
4. Air breather 5. Seal ring 6. Main oil pump cover
7. Inner gear 8. Outer gear 9. Main oil pump housing
10. D-ring 11. D-ring 12. Clutch piston
13. Thrust needle bearing race 14. Oil strainer 15. O-ring
16. Snap ring 17. Control valve assembly 18. Lip seal (7 pieces)
19. Washer 20. Filler plug 21. Filler stud
22. O-ring 23. Oil filter 24. ATP switch
25 Neutral-4LO switch 26. Oil pressure check plug 27. Harness bracket
28. Stem bleeder 29. Harness bracket 30. Center case
31. Mainshaft rear bearing 32. C-ring 33. Washer holder
34. Snap ring 35. Sub oil pump housing 36. Outer gear
37. Inner gear 38. Sub oil pump cover 39. O-ring
40. Transfer motor 41. Connector bracket
SDIA2091E