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RE PARATI ON CONFI RM ATI ON
Check by means of the CLIP tester, the bellow states, which must have the following configu-
ration:
- ET 103: Catalyst diagnostic taken into consideration ------------------------------ ACTIVE
- ET1 07: Catalyst diagnostic performed ---------------------------------------------- ACTIVE
-n o functional failure of the catalyst is detected by the CLIP tester.
Th e purpose of the oxygen sensor diagnostic is to detect a disturbance leading to exceeding the
OBD step, caused by the HC polluting emissions. Diagnostic is performed by measuring and
co mparing the oscillating periods of the values red by the oxygen sensors.
Th e po ssible degradations of the oxygen sensors, are of two types:
-m echanical degradation of the electric component (case, wire broke) which is to be de-
fined as electric failure.
-c hemical degradation f the component, leading to a retardation of the sensor responding
time, consequently an increase of the minimal/maximal oscillating period. When the test conditions are accomplished, perform the average of the periods pointed out by
the sensor, retrieving the parasite effects, which are compared with an OBD step average period.
TEST PE RFORM ING CONDITIONS
Diagnostic of the oxygen sensor can be not performed but after a certain engine running time
an d in some specific established operation conditions and if the preliminary conditions, achieved
when setting the contact n, are achieved and preserved: -no electr ic failure
-c orrect performing of the “learnings” by the UCE injection and of the cylinders recognition.
-n o detected combustion misfire.
-N on-performing of the oxygen sensor diagnostic after contact setting on.
-water temper ature to be over 75°C
Engine Speed Regime Manifold pressure Stabilization period Time before authorization (Km/h) (rot/min) (mbar) (s ec)(min)
Oxygen sensor diagnostic
E7J 63-130 1792-3712 299-799 5 14
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FAILURES DETECT ION
Th is diagnostic is to be performed when driving in the fourth or fifth gear, at constant speed
(about 70 Km / h ) and for a period of minimum 60 seconds.
Oxygen sensor diagnostic
Engine Gearbox ratio Speed Maximum period
(Km/h) (sec)
E7J V63-130 52
For the accomplishment of this test, during all its running period, UCE injection is inhibiting the
co ntrol function of the canister purging valve. UCE injection will issue the recommendation
” O xyg en sensors diagnostic taken into consideration”.
ATTENTION: after performing this test, t he contact settin g on is imposed (key in M
position) before reading the res ults by means of the C LIP tester. Any contact sett ing off
be fore reading the test results, will lead to their wrong interpretation.
If after test performing, the CLIP tester is noticing a failure of the oxygen sensor, refer to
the diagnostic method related to this symptom.
RE PARATION PE RFORM ING CONFIR M ATION
Check by means of the CLIP tester, the bellow states, which must have the following configu-
ration:
- ET102: Sensors diagnostic taken into consideration ------------------------ AC TIVE
- ET1 06: Sensors diagnostic performed --------------------------------------- AC TIVE
-no cata lyst failure is detected by the CLIP tester and the OBD indicator is off.(mbar) .
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IGNITION AND INJECTION
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Diagnostic – General
This document is presenting the diagnostic for the injection computers SIRIUS 32, which have
nr.program E1 and Diag.variant 10.
In order to perform the diagnostic of this injection system, it is necessary to use the following
elem ents:
-D iagnostic Technical Note
-F unctional electric diagram of the respective vehicle
-CLIP technic al tester, 90 ways terminal (ELE 1497).
DIAGNOSTIC PE RFORMING STEPS
- CLIP tester connection to the diagnostic socket for identification of the SIRIUS 32 computer
type, of the “E1” program and the diagnostic variant “10”.
- Informati on identification in the document “Diagnostic” corresponding to the injection system.
- Reading and observing of the working instructions presented in the diagnostic documentation.
- Reading of the failures memorized by the injection computer, by means of the CLIP tester and
caus es identification by means of chapter “ Failures interpretation”
DO NOT ERASE T HE MEMORIZED FAILURES BEFORE RE ADING THEM BY MEANS OF THE CLIP TESTER
Write the memorized failures, after having previously red by means of the CLIP tester, in order
to be taken into consideration and treated, if these are to be themselves erased.
1. Treat all existent failures.
2. Memorized failures:
Perform the operations mentioned in “Recommendations” corresponding to each failure, in order
to confirm the failure.
If the failure is becoming present, then it must be treated.
3. For vehicle provided with OBD.
If the failure is memorized and the OBD indicator is on, read the failure context remarks, the
co rres po nding state at” OBD indicator lighting requesting”, in order to establish if this is the cause
for i ndicator lighting.
In such case, treat the failure as being present.
REMARK : the state “ OBD indicator lighting requesting” may be YES or NO and may be
co nsulted by selecting menu “ FUNCTIONS”, then OBD INDICATOR LIGHTING”.
Perform the conformity checking (evidencing of eventually disturbances not yet declared by the
system self-diagnostic). Validate the reparation performing (failure cause elimination).
Take benefit of the information from the failure-locating tree, in case the problem is persisting.
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DF002
P RESENT
OR
MEMORIZEDVALVE POTENTIOMETER CIRCUIT
1. DEF : Open circuit or short-circuit
AF TER
REPARATION Perform the operations from “recommendations” for reparat
ion confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
RE COMMENDATIONS
If failure “DF345 : Supply 5 volts potentiometers or trans ducers” is present
or memorized, this must be treated with priority.
Conditions for diagnostic appl ication for memorized failure:
- Set the contact on and maintain it like this for 10 seconds in the rele ased
pedal position.
- Easy alter the potentiometer valve position, from released pedal to maximum
acceleration.
- Maintain the pedal in the maximum pressed pos ition for 10 seconds.
(The failure must pass to the pres ent state, but it may become again memorized
imm ediately after finishing performing the previous operations).
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET284 : Valve potentiometer circuit” corresponding to the OBD
i ndicator lighting request is affirmative. In this case, proceed as per bellow
me ntioned method.
Check the connection and the state of the valve potentiometer connector.
R eplace its connector if necessary.
Pe rform measurement of the valve potentiometer resistance (resistance is zero or infinite in case of
sure failure).
C heck tha t potentiometer resistance is pr ogressively increasing, by acting upon the valve from
released acceleration pedal pos ition to the maximal accele ration pedal.
(Use chapter “Help” in order to compare the measured resistance values compared with
recommend ed ones).
Check if the valve is well acting the potentiometer.
M ake it working or replace the potentiometer if necessa ry.
C onnect the 90 w ays terminal box instead of the injection c omputer then c heck the insulation,
continuity and absence of the parasite resistance on lines: Pin 75 injection computer > pin A valve potenti ometer
Pin 74 injection computer > pin B valve potenti ometer
Pin 43 injection computer > pin C valve potenti ometer.
Fix if necessary
If the problem is persisting after these checking, use the fixing method for failure DF345.
Diagnostic – Failures interpretation
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DF003
P RESENT
OR
MEMORIZEDAIR TEMPERATURE SENSOR CIRCUIT
1. DEF : Open circuit or short-circuit
RECOMMENDATIONS
AF TER
REPARATION
C heck the connection and the state of the air temperature sensor connector.
R eplace the sensor ’s connector if necessary.
C heck that resistance of air temperature se nsor is not zero or infinite (sensor sur e failure).
(Use chapter “Help” in order to compare the measured resistance values compared with
recommend ed ones).
R eplace the air te mperature se nsor if necessary.
C onnect the 90 w ays terminal box instead of the injection c omputer then c heck the insulation,
continuity and absence of the parasite resistance on lines: Pin 77 injection computer > pin 1 air temperature sensor
Pin 49 injection computer > pin 2 air temperature sensor
Fix if necessary
C heck the correct evolution of the sensor resistance subject to ai r temperature.
R eplace the air te mperature se nsor if necessary.
If the problem is persisting after these checking, fix the other failures the n perform the conformity
checking.
Diagnostic – Failures interpretation
If failure “DF345 : Supply 5 volts potentiometers or transducers” is present
or memorized, this must be treated with priority.
C onditions for failure detection by the computer:
- Set the contact on
- If the failure is only memorized, st art the engine in order to obtain a temperature
variation ( an engine cooling fan starting).
(The failure must pass to the present state, but it may become again memorized
i mmediately after finishing performing the previous operations).
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET274 : Air tempe rature se nsor circuit” corresponding to the OBD
i ndicator lighting request is affirmative. In this case, proceed as per bellow
m entioned method.
Perform the operations from “recommendations” for reparation confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
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Diagnostic – Failures interpretation
DF004
P RESENT
OR
MEMORIZEDWATER TEMPERATURE SENSOR CIRCUIT
1. DEF : Open circuit or short-circuit
RE CO MMENDATIONS
AFTER
REPARATION
C heck the connection and the state of the air tempe ratur e sensor connector.
Re place the connector if necessary.
C heck tha t resistance of wate r te mperatur e se nsor is not zero or infinite (sensor sur e failure).
Use chapter “Help” in order to compare the measured resistance values compared with
recommend ed ones).
Repl ace the wate r tempe ratur e se nsor if necessary.
C onnect the 90 w ays terminal box instead of the injection c omputer then c heck the insulation,
continuity and absence of the parasite resistance on lines: Pin 73 injection computer > pin B1 water temperature sensor
Pin 13 injection computer > pin B2 water temperature sensor
Fix if necessary
C heck the correct evolution of the sensor resistance subject to the temperature.
Repl ace the wate r tempe ratur e se nsor if necessary.
If the problem is persisting after these checking, fix the other failures the n perform the conformity
checking.
If failure “DF345 : Supply 5 volts potentiometers or transducers” is present
or memorized, this must be treated with priority.
Conditions for failure detection by the compu ter:
- Set the contact on
- If the failure is only memorized, st art the engine in order to obtain a temperature
variation (an engine cooling fan starting).
(The failure must pass to the present state, but i t may become again memorized
imme diately after finishing performing the previous operations).
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET275 : Water temperature sensor circuit” c orresponding to the
OBD indicator lighting request is affirma tive. In this case, proceed a s per
bellow mentioned method.
P erform the operations from “recommendations” for reparation confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
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AFTER
REPARATION P
erform the operations from “recommendations” for reparation confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
C heck the c onnection and the state of the de tonation sensor connector.
R eplace the sensor ’s connector if necessary.
C heck the tightening of the RPM sensor on the engine block
Fi x if necessary.
C onnect the 90 w ays terminal box instead of the injection c omputer then c heck the insulation,
continuity and absence of the parasite resistance on lines:
Pin 20 injection computer > p in 1 detonation sensor
Pin 79 injection computer > p in 2 detonation sensor
Pin 19 injection computer > RPM sensor sc reening
Fix if necessary
If the problem is persisting after these checking, fix the other failures the n perform the conformity
checking.
RE CO MMENDATIONS
Conditions for diagnostic application for memorized failure:
Perform a road test with warm and in charge engine.
* If the failure is memorized with OBD indicator on, check in the context part,
if state “ET289 : Detonation sensor cir cuit” corresponding to the OBD
i ndicator lighting request is affirmative. In this case , proceed as per bellow
m entioned method.
Diagnostic – Failures interpretation
DF006
P RESENT
OR
ME MO RIZEDDETONATION SENSOR CIRCUIT
1. DEF : Open circuit or short-circuit
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AFTER
REPARATION
Perform the operations from “recommendations” for repara tion confirmation.
Fix a ny other possible failures.
Erase the failures memoriz ed by the injection computer.
Perform a conformity checking by means of the CLIP tester.
C heck the battery and electric mass condition of the veh icle.
Fi x if necessary.
C heck the connection and the connector condition of the actuator s relay .
C hange the connector if necessary.
C heck the presence of +12 Volts at pin 1 actuators relay.
Fi x if necessary.
C heck the actuators relay coil.
R eplace the actuators relay if necessary.
C heck the insulation and continuity on line
Pin 39 injection computer > pin 2 actuators relay.
Fix if necessary
If the problem is persisting after these checking, fix the other failures the n perform the conformity
checking.
RE CO MMENDATIONS
Conditions for diagnostic appl ication for memorized failure:
Set t he contact on then enter in dialog with the injection computer by means
of the CLIP tester.
REMARK: This failure is of high importance. It is then necessary to be
tr eate d before the following ones.
Diagnostic – Failures interpretation
DF009
P RESENT
OR
ME MO RIZEDACTUATORS RELAY CONTROL CIRCUIT
1DEF : Open circuit or short-circuit
CO : open circuit
CC.O : s hot circuit at mass
CC.1 : s hort circuit at + 12 V.
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