
51
51 - 7
MECHA NISMS OF LATERAL OPENINGS
Rear door window regulator
TIGHTENING MOMENTS(daNm)
Crank attachment screws and nuts and nuts 0.7
DISMOUNTING
Dismount :
- front door panel (s ee chapter 72);
- front door deflective panel;
- glass outside wiper;
-s crews attaching glass bottom on the
crank glider and then remove the glass (together
with the glass bottom);
-cr ank attachment nut ( 1) to the upper
part on the door caisson; - attachment n uts (2) and screw (3) of the
crank regulator.
Release the rear door window regulator.
REMOU NT I NG
Perform the dismounting operations in the
reverse order, taking into account the following
recommendations: -crank is to be introduced in the caisson
through the technological opening.
- attach t he c rank i n the regulator a rea
and at upper part;
-introduce the glass (previously mounted
w ith the glass bottom) and attach it by means
of screws, to the glider -check the c rank positioning by lifting
and lowering the glass;
-mount the deflective panel by sticking
to the sealant material continuos layer;
- mount the inside window wiper, door
panel, crank handle, inside opening mechanism.
2
1 3
2 1
3
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54
54 - 1
GLASSES
Windscreen glass
4
2
3
10 cm
1
DISMOUNTING OF A BROKEN GLASS
If the glass or part of it did not fall, the dis-
mounting and the cleaning of the window gas-
kets by the pieces of the broken glass will be
easier to be made by sticking a sheet of paper
on each surface.
MOUNTING PREPARATION
Position the gasket (2) around the glass ( 1)
the assembl y being placed on a protection plate.
Apply in the gasket channel in the contact area
w ith carriage body a cord of sealing m aterial
Romt ix 1502P 3mm diameter.
P lace i n the gasket channel all around t he
gasket fra me; a c otton c ord ( 4 ) of 3 – 4 mm
diameter, leaving at its free ends (3) about 20
cm of cord, and between the ends, the distance
s hall not be more than 10 cm.
MOUNTING OF THE WINDSCREEN
Mount on the carriage body, the windscreen
– cord - glass gasket assembly, so that the cord
ends are placed towards the inside of carriage
body. From the inside of the vehicle, successively
draw each end of the cord, the drawing direc-
tion being parallel with t he glass surface, t o-
war ds the surface inner part, perpendicularly
on the fra me, be ginning with the lower part,
this operation enabling the gasket edge lifting
and then its lowering on the frame.
At the outside, t he ga sket i s seated by
s lightly and successively pressing it on glass,
so that the tightening is uniform on the whole
windscreen contour and frame. The cord must be always removed through
the upper part of the windscreen.
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INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
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57
57 - 4
INSIDE ACCESSORIES
19 20
17 16
15
18
Remove the access cover of the fuse box.
Di
smount the three a ttachment screws (14)
of the fuse box.
21
14
Remove the access cover to the fuse box.
Swing over the little caps from the dashboard
lower part and dismount the attachment screws
(15) on the driving post cross member.
Dismou nt :
- attachment scre ws (16) of the climate
maintenance p anel on the lower part dashboard;
- attachment screw (17) of the lower part
dashboard on the vent-AC distributor (RACV);
- attachment screws (18) of the lower part
dashboard on the driving post cross member;
-upper attachment screws (19) of the
lower part dashboard on the driving post cross
member.
Extract :- headlamps adjustment knob;
-cigarette lighter.
Detach from clips the connectors: - hazard;
-r
ear window defrosting.
Disconnect the connectors:
- cigarette lighter;
-r ear window defrosting.
Di smount the attachment nut (21) of the
headlamps adjustment control.
Disconnect the connectors:
- hazard;
- climate maintenance control.
D etach from clips the l eft a nd right side
aeration ducts.
Take out t he dashboard from cockpit.
Dashboard
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57
57 - 10
INSIDE ACCESSORIES
Central c onsole
DISMOUNTIN G
Disconnect the battery.
Extract the ashtray ( 1) from its place.
Remove the gearbox lever covering ( 2) f rom
the central console.
Dismo unt :
- attachment screw ( 3) of the centra l
console on the tunnel; - attachment screw ( 4) of the centra l
console on the gearbox lever support. Detach the central console from the climate
maintenance- ve ntilating distri butor clips
(RACV) from points ( 5).
Swing over the diagnostic socket c ap and
push inside the console.
Disconnect the window lifting switch
connector (for vehicles equipped with electric
windows). Detach from clips the window-liftin g switch
and release the central console.
R EMOU NT I NG
Perform the dismountin g operations in the
reverse order. Che c k t he c orr e c t ope r a t i on o f t he
switches of the front electric windows.
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61
HEATING
61 - 3
AIR REPARTITION CONTROL
The knob
(B) is controllin g air repartitio n flaps
(1).
Position
Ai rflow is di rected t owards the dashboard
side air vents.
Each air vent has three adjustments: - open or closed;
- upward or downward directed
- left or right directed
Position
Airflow is directed towards all dashboard air
vents and towards passengers legs.
Position
Airflow is directed towards passengers legs.
Op erating principle
Position
Airflow is distributed between all air vents,
defogging air vents of front side windows,
windscreen defogging air vent and passengers
legs.
Position
For a better e fficiency, the dashboard air
vents are t o be closed. The whole airflow is directed towards de-
fogging strip and air vents of the front side win-
dows.
Position
Entire cockpit is outside isolated and out-
side air penetration is not allowed, climate con-
trol blower operation being stopped.
AIR QUANTITY CONTROL
The airflow ra te cycled in the cockpit is
settled by the (C) knob position, corresponding
to the four speeds of the climate control blower.
The more speed step is bigger the more airflow
is bigger.
REMARK
For a better efficiency of the windscreen
defrosting or defogging, t he (C) knob m ust
be placed on the last position.
In order to stop the climate control blower
operation, rotate the knob on “ 0” position.
B
1
B
C
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61
HEATING
61 - 5
123
Ve
ntilation-climate control air distributor (RACV)
DISMOUNTIN G
Disconnect the battery.
Dismount :
- dashboard (see chapter 57 “dash-
board”);
- central console;
- electric windows control connectors;
- front pillars coverings;
- driving post cross beam;
- climate control box protector;
- gas purge vessel;
- climate control box gasket;
- engine air filter;
- climate control box central part from
the eight attachment screws;
- attachment screws of the climate c on-
trol unit and release the climate control blower
after disconnecting it.
- RACV attachment screws (1) on the
climate control box.
Clamp t he two hoses from the heating ra-
diator by means of the MOT 453 device.
Disconnect then the fast couplings from the
RACV heating radiator, recovering the c ool-
ing fluid. Dismou nt then:
- acoustic plate ( 2);
- mixing a nd distribution fl aps control
cables attached on RACV. Release RACV (3).
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Fill up the cooling fluid and perform the cool-
ing circuit purging (see chapter 19 “ Filling –
Purging cooling circuit”).
Check :
- good operation of the flaps cables;
- good attachment of t he air ducts.
The require d tightening moment of t he
RACV attachment screws (1) on the climate
control box is of 0,6 daNm.
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61
HEATING
61 - 7
Control panel
DISMOUNTING
Disconnect the battery.
Dismount :
- ashtray ( B);
- front doors electric windows switches
(C). - gearbox lever c over ( D);
Dismount the two screws (A) located in the
lower part of the control panel on the lower
dashboard. Climate control panel is pushed towards
vehicle front part and swing over until it i s re-
leased from supports ( 1) and (2).
CB
A Dismount the two control cables (distribu-
tion and mixing).
Connectors
Connector (6)
Pin Denomination
A1 Control + blower speed 4
A2 Control + blower speed 4
A4 Supply + after contact
A5 Supply + after contact
B1 Control + blower speed 3
B4 Control + blower speed 2
B5 Control + blower speed 1
Disconnect the connector ( 6).
2
1
3
D
1
A
B5
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