Page 74 of 891

ENGINE E7J-26212
12 - 2
F UEL M IXTURE
DENOMINATION PARTICU LARITIES
UCE injection SIEMENS - Connector with 90 ways
In jection system Sequential multi-point
I gnition Static with double coil PINI R (W)
I gnition control led by
RA- C0,52
ΩΩΩΩ
± 10%
UCE in
jectionRB-C0,52
ΩΩΩΩ
± 10%
R 1 -47,2 KΩΩΩΩ ±
10%
R
2-37,2 KΩΩ ΩΩ ±
10%
Characteristics
Detonation sensor Sagem – piezo-electric type
Tightening moment = 2 daNm.
RPM sensor ELECTRICFIL or SIEMENS
R = 200………….270 Ù
Spa rk plugs SAGEM – Type RFC 52 LZ
Ti ghtening moment = 2.5 –3 daNm
Fuel filter For de-pollution norm 1504
Mounted under the vehicle in front the fuel tank.
Replacement at every scheduled checking
For EURO 00 and EURO 96;
Insi de the fue l tank, attached on the fuel pump assembly.
Do not replace it separately.
Feeding pump Immersed in the fuel tank
For de-pol lution norm 1504:
- Flow: 1.3 l/min. Pressure: 3 bars at 12 V ten sion.
For EURO 00 and EURO 96:
- Pressure: 3.5 bars at 12 V tension.
Pressure regulator For de-pollution norm 1504:
Regulator attached on the injection ramp.
Adjusted pressure : 3 ± 0.2 b ars at zero depression
2.5± 0.2 bars at 500 mbars depression
For EURO 00 and EURO 96:
Mounted inside the fuel tank on the fuel pump assembly.
Adjusted pressure : 3.5 bars
Electro-magnetic Injectors SIEMEN S
R = 14.5 Ù ± 5 % AT 20 º C
Supply + 12V
Step by step engine R
A-D = 53 Ù 10% at 25º C
R
B- C = 53 Ù 10% at 25 ºC
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Page 99 of 891
IGNITION AND INJECTION
17
17 - 5
ELEMENTS LOCATION
1. RPM sensor ( tightening moment : 0.8 daNm);
2. Water temperature sensor (tightening moment: 2.5 daNm);
3. Atmospheric pressure sensor;
4. Step-by-step engine for idling adjustment;
6. Air temperature sensor;
7. UCE injection;
8. Choke sensor;
9. Fuse and relays box;
10. Air filter;
11 .D etonation sensor (tightening moment: 2.5 daNm);
12. Oxygen sensor (tightening moment: 4.5 daNm);
13. Ignition coil;
14. Carbon canister with purging valve included;
15. Power steering pressure controller(tightening moment: 1.2 daNm);
16. Air conditioning pressure controller (tightening moment: 0.8 daNm).
Injection system
13 10 11 5 4 6 3 2 1 8 9
14 1 6 15 12 7
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Page 100 of 891
IGNITION AND INJECTION
17
17 - 6
7. UC E inj ection;
8. Choke sensor;1. R PM sensor;
2.
Wa ter temperature sensor;
Injection system
8
7
2
1
4
5
63
3. At mospheric pressure sensor;
4.
St ep- by - st ep engin e for idli ng
adjustment
;
5.
Valve position po tentiometer;
6.
A ir temperature sensor;
;
13. Ig nit ion coil;
13
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Page 101 of 891
IGNITION AND INJECTION
17
17 - 7
Injection system
In the fuse box located in the engine compartment, the following relays may be identified:
A. Co mpressor relay
B. Engine c ooling fan relay, step I
C. Engine cooling fan relay, step II
D. UCE injection relay, canister-purging valve
E. Fog projectors relay
H. Fuel pump and ignition coil relay
14. C arbon canister with purging valve
included
;
16.
Power steering pressure controller; 12.
Oxygen sensor;
15.
A ir conditioning pressure controller.
1
15
12
1614
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Page 154 of 891

IGNITION AND INJECTION
17
17 - 60
Va l ve potentiometer resistance Track = 1200 Ω ± 20 %
Slider = < 1050 Ω
Idling regulator resistance at 25°C= 53 Ω ± 10%
Ignition coil resistance Primary= 0.5 Ω ± 5 %
Se condary = 7200 Ω ± 10 %
Injector ’s resistance at – 40°C= 11.1 Ω
at 20C = 14.5 Ω ± 5%
at 120°C =20.6 Ω
Se nsor atmospheric pressure r esistance =50 kΩ
Upstream oxygen sensor heating resistance
For engines E7J-260-MA and E7 J-262 MB at 23°C = 6 ± 1Ω
Downstream oxygen sensor heating resistance for engines
E7J-260-MB, E7J-262-MB or upstream
for engine E7J-262-MB at 23°C= 3.3
+0.7 Ω
RPM sensor resistance at 23°C = 200 - 270 Ω
C anister purging valve resistance at 23°C = 26 Ω ± 7 %
Te m perature ( °C ) -40 -10 25 50 80 110 120
Air tempe ratur e se nsor 50000 9500 2051 810 309 135 105
Resist ance (ohms) ± 14 % ± 10 % ± 6 % ± 6 % ± 6 % ± 6 % ± 7 %
Water temperature sensor 75780 12460 2252 811 282 115 88
Resist ance (ohms) ± 9 % ± 9 % ± 5 % ± 5 % ± 3 % ± 2 % ± 2 %
Ignition system checking:
C heck the condition, insulation and continuity of the high voltage cables.
R eplace them if necessary.
C heck the condition and correct tightening of the ignition spark plugs and if the spark plugs are corresponding
with the recommended ones.
R eplace them if necessary.
C heck the condition of the ignition coil connectors.
Replace if necessa ry.
C heck the condition and the primary and secondary resistance values of the ignition coil.
R eplace if necessary
C heck the coils supply:
Pr esence of the +12 volts supply (contact set on).
C heck the ele ctric routing between the coil and the actuators relay.
M end if necessary.
Diagnostic – Help
-0. 3
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Page 167 of 891

IGNITION AND INJECTION
17
17 - 73
ET039IDLING ADJUSTMENT
RECOMMEND AT IONS No failure must be prese nt or memorized.
Attention to the recommended value of idling RPM: PR041
C heck the connection and condition of the idling regulator connector.
R eplace the connector if necessary.
C heck the resistance of the idling regulator.
R eplace the idling regulator if necessary
C heck the in su la t ion and continuity of the connections between:
Pin 12 inj ection computer >pin B idling regulator
Pin 41 inj ection computer >pin A idling regulator
Pin 42 inj ection computer >pin C idling regulator
Pin 72 inj ection computer >pin D idling regulator
M end if necessary.
Idling regime
< minimal limit RECOMMENDAT IONS The idling RPM is too low
- Check the enriching adjustment operation.
- Clean the air supply circuit (valve body, idling regulator), which may be clogged.
- Check the engine oil level ( too high ? bubbling).
- Check the engine compressions.
- Check the valves clearances and the distribution setting.
- Check the ignition.
- Check the injectors.
If all checked eleme nts are correct, replace the idling regula tor
Idling regime
> maximal limit RECOMMEND AT IONS The idling RPM is too high
- Check the oil level
- Check the good operations of the atmospheric pressure sensor.
- Check possible leaks at piping connected to the inlet manifold.
- Check the electric valve s with pneumatic control.
- Check the manifold gaskets.
- Check the gaskets of the valve body.
- Check tightening at servo-brake.
- Check the presence of nozzles in the connection hose s of the oil vapors re-aspiration circuit.
- Check the valves clearance and the distribution setting.
If all checked eleme nts are correct, replace the idling regula tor AFTER Restart the conformity checking from the beginning.
REPARATION
Diagnostic – States interpretation
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Page 230 of 891
CV JH3 - 05121
MECHANICAL GEARBOX
21 - 10
Gearbox dismounting
2 1
ATTENTION !
Th
e dismounting and checking of the parts must be done on a surface coated with rub-
be r or soft plastic.
Before taking apart the gearbox from the vehicle, drain the oil from the gearbox.
DISMOUNTIN G
Dismount :
- clutch re lease fork ( 1) ;
- pressure bearing ( 2) ;
- the screws located inside the c lutch
crankcase.
Dismount the cap attachment screws.
The back c ap of the gearbox is extracted
so that its setting surface should is remaining
parallel to the c onjoined surface of the gear-
box, because this cap is containing an oiling
groove situated in the cylinder bore of the pri-
mary shaft. Engage the
1-st gear with the control lever
and the 5-th gear by manually shifting of the 5-
th gear fork. Dismount the primary shaft nut and the sec-
ondary shaft screw.
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Page 249 of 891
CV JH3 - 05121
MECHANICAL GEARBOX
21 - 29
Observe the mounting direction, the pin slot must be oriented towards the back cap.
Bring the gearbox in the neutral position
M ount a new gasket to ensure the back cap sealing.
Mount the back cap with the A groove in the primary shaft, and the oiling collector in the B
oil collecting groove, and tighten the screws at the required moment of 2,5 daNm .
Check the correct gears shifting.
Mount the reverse driving connector.
Mount the clutch control fork and the pressure bearing.
G earbox dismounting
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