2003 TOYOTA AVENSIS battery

E68132
E68133
E65594
Free Pushed in4
2
1 3
±
LIGHTING LIGHTING SYSTEM
65±13
AVENSIS REPAIR MANUAL (RM1018E)
20. HEADLAMP LEVELING SWITCH
(a) Connect the battery positive (+) lead to the terminal 1 and
the battery negative (±) lead to the terminal 5.
(b) Measure the resistance between the terminal 2 and the battery negative (±) lead when headlamp leveling switch
is operated.
(c) Measure the resistance between the terminal 4 and the
battery negative (±) lead when headlamp leveling switch
is operated.
Standard:
Switch positionResistance (
)
01.0 ± 1.2
11.6 ± 1.9
22.3 ± 2.6
32.9 ± 3.3
43.5 ± 3.9
54.1 ± 4.6
(d) Inspect switch illumination.
(1) Connect the battery positive (+) lead to the terminal3 and the battery negative (±) lead to the terminal
5, and check that the illumination comes on.
21. STOP LAMP SWITCH ASSY (W/O CRUISE CONTROL)
(a) Check the continuity between each of the terminals when switch is operat\
ed. Standard:
ON (When shaft is pushed): No continuity
OFF (When shaft is not pushed): Continuity 22. STOP LAMP SWITCH ASSY (W/ CRUISE CONTROL)
(a) Check the continuity between the terminals at eachswitch position as shown in the chart.
Standard:
Switch positionTester connectionSpecified condition
Switch pin free1 ± 2No continuity
Switch pin free3 ± 4Continuity
Switch pin pushed in1 ± 2Continuity
Switch pin pushed in3 ± 4No continuity
23. BACK UP LAMP SWITCH ASSY
(a) Check the continuity between each of the terminals when switch is operat\
ed. Standard:
ON (When shaft is pushed): Continuity
OFF (When shaft is not pushed): No continuity
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E68134
20

6

0

+45


±45
(Low)
(High)
E68135
21.3


6

0


+45

±45

(Low)
(High)
65±14
±
LIGHTING LIGHTING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
24. HEIGHT CONTROL SENSOR SUB±ASSY FR RH
(a) Connect the 3 dry cell batteries (1.5 V) in series.
(b) Connect the positive (+) lead from the battery to the termi- nal 1 and negative (±) lead from the battery to the terminal
3.
(c) Measure voltage between the terminal 2 and the terminal 3 when slowly move the link up and down.
Standard:
Link angleStandard voltage
+45
(High)4.5 V
0
(Normal)2.5 V
±45
(Low)0.5 V
25. HEIGHT CONTROL SENSOR SUB±ASSY REAR RH
(a) Connect the 3 dry cell batteries (1.5 V) in series.
(b) Connect the positive (+) lead from the battery to the termi-
nal 1 and negative (±) lead from the battery to the terminal
3.
(c) Measure voltage between the terminal 2 and the terminal 3 when slowly move the link up and down.
Standard:
Link angleStandard voltage
+45
(High)4.5 V
0
(Normal)2.5 V
±45
(Low)0.5 V
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660CL±01
E67356
E67356
E67352
E68115
66±4
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. WINDSHIELD WASHER MOTOR AND PUMP ASSY
(a) Operation Check (1) Pour the washer fluid into the washer jar with thewasher motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 1 of the wind- shield washer motor and pump assy, the battery (±)
to the terminal 2 of the windshield washer motor and
pump assy. Check that the washer fluid comes out
from the washer jar.
2. REAR WASHER MOTOR ASSY
(a) Operation Check
(1) Pour the washer fluid into the washer jar with thewasher motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 1 of the rear washer motor assy, the battery (±) to the terminal 2
of the rear washer motor assy. Check that the wash-
er fluid comes out from the washer jar.
3. HEADLAMP CLEANER MOTOR AND PUMP ASSY
(a) Operation Check (1) Pour the washer fluid into the washer jar with thewasher motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 2 of the head- lamp cleaner motor and pump assy, the battery (±)
to the terminal 1 of the headlamp cleaner motor and
pump assy. Check that the washer fluid comes out
from the washer jar.
4. RAIN SENSOR
(a) Check voltage of each terminal of the connector
Standard:
Tester connectionConditionSpecified voltage
2 ± 3Rain sensor is covered by
handSignal waveform
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660CM±01
E65758
66±6
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. WINDSHIELD WIPER SWITCH ASSY (W/O RAIN SENSING WIPER)
(a) Continuity Check (1) Check the continuity between each of the terminalsof the connector.
Standard:
Front Wiper Switch
Switch positionTester connectionSpecified condition
MIST7 (+1) ± 17 (+B)Continuity
OFF7 (+1) ± 16 (+S)Continuity
INTO7 (+1) ± 16 (+S)Continuity
LO7 (+1) ± 17 (+B)Continuity
HI8 (+2) ± 17 (+B)Continuity
Rear Wiper Switch (w/ Rear Wiper)
Switch positionTester connectionSpecified condition
OFF ±No Continuity
INTO2 (EW) ± 4 (C1R)Continuity
ON2 (EW) ± 10 (+1R)Continuity
Front Washer Switch
Switch positionTester connectionSpecified condition
OFF±No continuity
ON2 (EW) ± 11 (WF)Continuity
Rear Washer Switch (w/ Rear Wiper)
Switch positionTester connectionSpecified condition
OFF±No continuity
ON (Rear wiper switch
OFF position side)2 (EW) ± 3 (WR)Continuity
ON (Rear wiper switch ON position side)2 (EW) ± 3 (WR),
2 (EW) ± 10 (+1R)Continuity
(b) Intermittent Operation Check (1) Connect the voltmeter (+) terminal to the terminal 7
(+1) of the connector and the voltmeter (±) terminal
to the terminal 2 (EW) of the connector.
(2) Connect the battery (+) to the terminal 17 (+B) of the connector and the battery (±) to the terminal 2 (EW)
and the terminal 16 (+S) of the connector.
(3) Turn the wiper switch into INT position.
(4) Connect the battery (+) to the terminal 16 (+S) of the connector for 5 seconds.
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E56399
7 (+1) ± 2 (EW)
Voltage between terminals
10.7 5 seconds
Connect the battery (±)
to terminal 16 (+S)
FAST:
1.6 1 second SLOW:
Connect the battery (±)
to terminal 16 (+S)
\b

 



I30007
Washer
Switch
7(+1) ± 2(EW)
Voltage be-
tween terminals
Approx. 

\f onds Approx.


\f onds
E65758
±
WIPER & WASHER WIPER AND WASHER SYSTEM
66±7
AVENSIS REPAIR MANUAL (RM1018E)
(5) Connect the battery (±) to the terminal 16 (+S) of the
connector. Operate the intermittent wiper relay and
check voltage between terminal 7 (+1) and terminal
2 (EW).
(c) Operation Check (Front Wiper) (1) Turn the wiper switch into OFF position.
(2) Connect the battery (+) to the terminal 17 (+B) of theconnector, the battery (±) to the terminal 16 (+S)
and the terminal 2 (EW) of the connecter.
(3) Connect the voltmeter (+) terminal to the terminal 7 (+1) of the connector and the voltmeter (±) terminal
to the terminal 2 (EW) of the connector. Turn the
washer switch ON and OFF, and check voltage be-
tween terminal 7 (+1) and terminal 2 (EW).
2. WINDSHIELD WIPER SWITCH ASSY (W/ RAIN SENSING WIPER)
(a) Continuity Check (1) Check continuity of each terminal of the connector.
Standard:
Front Wiper Switch
Switch positionTester conditionSpecified condition
MIST7 (+1) ± 17 (+B)Continuity
OFF7 (+1) ± 16 (+S)Continuity
AUTO7 (+1) ± 16 (+S),
13 (AUTO) ± 15 (E)Continuity
LO7 (+1) ± (17+B)Continuity
HI8 (+2) ± 17 (+B)Continuity
Rear Wiper Switch (w/ Rear Wiper)
Switch positionTester conditionSpecified condition
OFF±No continuity
INT2 (EW) ± 4 (CIR)Continuity
ON2 (EW) ± 10 (+1R)Continuity
Front Washer Switch
Switch positionTester conditionSpecified condition
OFF±No continuity
ON2 (EW) ± 11 (WF)Continuity
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E67353
A
B
C D
Rain Sensor Adjust Switch
E34081
66±8
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
Rear Washer Switch (w/ Rear Wiper)
Switch positionTester conditionSpecified condition
OFF±No continuity
ON (Rear wiper switch OFF position side)2 (EW) ± 3 (WR)Continuity
ON (Rear wiper switch ON position side)2 (EW) ± 3 (WR),
2 (EW) ± 10 (+1R)Continuity
(b) Rain Sensor Adjust Switch Operation Check (1) Check resistance between terminal of the terminal
12 (VR1) and the terminal 14 (VR2) when rain sen-
sor adjust switch is operated.
Switch positionResistance (
)
A position

B position432 to 528
C position216 to 264
D position0
3. WINDSHIELD WIPER MOTOR ASSY (LHD STEERING
POSITION TYPE)
(a) LO Operation Check (1) Connect the battery (+) to the terminal 1 (+1) of theconnector and the battery (±) to the terminal 5 (E)
of the connector, and check that the motor operates
with low speed (LO).
(b) HI Operation Check (1) Connect the battery (+) to the terminal 4 (+2) of the
connector and the battery (±) to the terminal 5 (E)
of the connector, and check that the motor operates
with high speed (HI).
(c) Automatic Stop Operation Check (1) Connect the battery (+) to the terminal 1 (+1) of the
connector and the battery (±) to the terminal 5 (E)
of the connector. With the motor being rotated at low
speed (LO), disconnect the terminal 1 (+1) to stop
the wiper motor operation at any position except the
automatic stop position.
(2) Using SST, connect the terminal 1 (+1) and the ter- minal 3 (S), and the battery (+) to the terminal 2 (B)
to restart the motor operation at low speed.
SST 09843±18040
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E65740Automatic Stop Position
E34081
E67354
Automatic Stop Position
9

+5


±10

±
WIPER & WASHER WIPER AND WASHER SYSTEM
66±9
AVENSIS REPAIR MANUAL (RM1018E)
(3) Check the automatic stop position.
Standard: See the illustration.
4. WINDSHIELD WIPER MOTOR ASSY (RHD STEERING POSITION TYPE)
(a) LO Operation Check (1) Connect the battery (+) to the terminal 5 (+1) of theconnector and the battery (±) to the terminal 4 (E)
of the connector, and check that the motor operates
with low speed (LO).
(b) HI Operation Check (1) Connect the battery (+) to the terminal 3 (+2) of theconnector and the battery (±) to the terminal 4 (E)
of the connector, and check that the motor operates
with high speed (HI).
(c) Automatic Stop Operation Check (1) Connect the battery (+) to the terminal 5 (+1) of theconnector and the battery (±) to the terminal 4 (E)
of the connector. With the motor being rotated at low
speed (LO), disconnect the terminal 5 (+1) to stop
the wiper motor operation at any position except the
automatic stop position.
(2) Using SST, connect the terminal 5 (+1) and the ter- minal 1 (S), and the battery (+) to the terminal 2 (B)
to restart the motor operation at low speed.
SST 09843±18040
(3) Check the automatic stop position.
Standard: See the illustration.
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E68141
E67355
Wagon Type:Automatic Stop Position
Automatic Stop Position
Lift Back Type: 170


3

160

3

E68111
66±10
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
5. REAR WIPER MOTOR ASSY
(a) Connect the battery (+) to the terminal 1 (+B) of the con- nector, the battery (±) to the terminal 3 (LS) of the connec-
tor and rear wiper motor assy body, and check that the
rear wiper motor assy operate.
(b) Automatic Stop Position Operation Check (1) Connect the battery (+) to the terminal 1 (+B) of the
connector, the battery (±) to the terminal 3 (LS) of
the connector and rear wiper motor assy body. With
the motor being rotated disconnect the terminal 3
(LS) from the battery (±), then check that the wiper
motor stops automatically at the automatic stop
position.
6. HEADLAMP CLEANER SWITCH ASSY
(a) Check that there is continuity between terminal at each switch position as shown in the chart.
Switch operationTester connectionSpecified condition
OFF1 (E) ± 4 (R)No continuity
ON1 (E) ± 4 (R)Continuity
Illumination circuit2 (ILL) ± 3 (ILL+)Continuity
(b) Inspect illumination operation.(1) Connect the positive (+) lead from the battery to theterminal 3 and negative (±) lead to the terminal 2,
then check that the illumination comes on.
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