2003 TOYOTA AVENSIS battery

600K5±01
H40004
SST(s)
H40005
SST(s)Battery
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
60±55
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
HINT:
When scrapping a vehicle equipped with the SRS or disposing of the instrument panel airbag assy, be sure
to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with
the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:

Never dispose of the instrument panel airbag assy
that has an undeployed airbag.

The airbag produces an extremely loud exploding
sound when it is deployed, so perform the operation
outdoors and where it will not create a nuisance to
nearby residents.

When deploying the airbag, always use the specified
SST(s) (SRS Airbag Deployment Tool). Perform the
operation in a place away from electrical noise.

When deploying the airbag, perform the operation at
least 10 m (33 ft) away from the instrument panel air-
bag assy.

The instrument panel airbag assy is extremely hot
when the airbag is deployed, so do not touch it for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel airbag assy with the deployed air-
bag.

Do not apply water, etc. to the instrument panel airbag
assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
1. DISPOSE OF INSTRUMENT PANEL AIR BAG ASSY (WHEN SCRAPPING VEHICLE DEPLOYMENT
METHOD)
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check performance of the SST(s) (See step 1±(a) on page 60±17).
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H42660
H42662
SST(s)SST(s)
H41078
10 m (33 ft) or more
SST(s)Battery
60±56
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(b) Disconnect the airbag connector. (1) Using a screwdriver, disconnect the instrumentpanel airbag connector.
(c) Install the SST(s). (1) Connect the connectors of the SST(s) to the instru-
ment panel airbag assy.
SST 09082±00700, 09082±00802 (09082±10801, 09082±20801)
NOTICE:
Take care not to damage the SST(s) wire harness.
(2) Move the SST(s) to at least 10 m (33 ft) away fromthe rear of the vehicle.
(3) Close all the doors and windows in the vehicle.
NOTICE:
Take care not to damage the SST(s) wire harness. (4) Connect the red clip of the SST(s) to the batterypositive (+) terminal and the black clip of the SST(s)
to the negative (±) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within a10 m (33 ft) radius of the vehicle.
(2) Press the activation switch of the SST(s) and deploy the airbag.
HINT:
The airbag deploys as the LED of the SST(s) activation switch
comes on.
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H40005
Battery
SST(s)
H42661
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
60±57
AVENSIS REPAIR MANUAL (RM1018E)
(e) Dispose of the instrument panel airbag assy.
CAUTION:

The instrument panel airbag assy is extremely hot
when the airbag is deployed, so do not touch it for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel airbag assy with the deployed air-
bag.

When moving the vehicle for scrapping which has the
instrument panel airbag assy with the deployed air-
bag, use gloves and safety glasses.

Do not apply water, etc. to the instrument panel airbag
assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the instrument panel airbag assy still installed.
2. DISPOSE OF INSTRUMENT PANEL AIR BAG ASSY
(WHEN DISPOSING OF AIRBAG A SSEMBLY
DEPLOYMENT METHOD)
NOTICE:

When disposing of the instrument panel airbag assy
only, never use the customer's vehicle to deploy the
airbag.

Be sure to follow the procedure detailed below when
deploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check the performance of the SST(s) (See step 1±(a) on page 60±19).
(b) Using a screwdriver, remove the 2 instrument panel hole
cover.
(c)Remove the instrument panel airbag assy (See page 60±54).
CAUTION:

When removing the instrument panel airbag assy,
work must be started 90 seconds after the ignition
switch is turned to the ºLOCKº position and the nega-
tive (±) terminal cable is disconnected from the bat-
tery.

When storing the instrument panel airbag assy, keep
the upper surface of the airbag deployment side fac-
ing upward.
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H43258
SST(s)
H42668
Tires
(5 or more)
SST(s)
H42763
SST(s)
H4266910 m (33 ft) or more
SST(s)
Battery
Instrument Panel
Airbag Assy
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
60±59
AVENSIS REPAIR MANUAL (RM1018E)
(e) Install the SST(s).
Connect the connector of the SST(s) to the instrument
panel airbag assy.
SST 09082±00770
(f) Place the tires. (1) Place at least 2 tires under the tire to which the
instrument panel airbag assy is tied.
(2) Place at least 2 tires over the tire to which the instru- ment panel airbag assy is tied. The top tire should
have the disc wheel installed.
NOTICE:
Do not place the SST(s) connector under the tire because
the SST(s) connector could be damaged.
(3) Tie the tires together with 2 wire harnesses.
CAUTION:
Make sure that the wire harness is tight. It is highly danger-
ous when looseness in the wire harness results in the tires
coming free due to the shock from the airbag deployment.
(g) Install the SST(s). Connect the connectors of the SST(s).
SST 09082±00700, 09082±00802 (09082±10801, 09082±20801)
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST(s) wire harness inside the tire.
(h) Deploy the airbag. (1) Connect the red clip of the SST(s) to the batterypositive (+) terminal and the black clip of the SST(s)
to the battery negative (±) terminal.
(2) Check that no one is within a 10 m (33 ft) radius of
the tire to which the instrument panel airbag assy
lower No.1 is tied.
(3) Press the activation switch of the SST(s) and deploy the airbag.
HINT:
The airbag is deployed as the LED of the SST(s) activation
switch comes on.
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600JY±01
H42642
H42643
H42644
Hook
Airbag DoorHook
Front
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
60±29
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE GLOVE COMPARTMENT DOOR ASSY (See page 71±11)
4. DISCONNECT PASSENGER AIRBAG CONNECTOR
(a) Remove the passenger airbag connector clip.
(b) Disconnect the passenger airbag connector.
5. REMOVE INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 71±11)
6. REMOVE INSTRUMENT PANEL PASSENGER AIRBAG ASSY
(a) Remove the 2 screws.
(b) Release the rear side wall of the airbag door from the hook by slightly deflecting it and roll the instrument panel
passenger airbag assy forward.
(c) Release the front side wall of the airbag door from the oth-
er hook and remove the instrument panel passenger air-
bag assy.
7. INSTALL INSTRUMENT PANEL PASSENGER AIR BAG ASSY
8.INSPECT INSTRUMENT PANEL PASSENGER AIR BAG ASSY (See page 60±11)
9. INSTALL INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 71±11)
10.INSPECT SRS WARNING LIGHT (See page 05±1184)
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600JZ±01
H40004
SST(s)
H40005
Battery
SST(s)
60±30
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
HINT:
When scrapping a vehicle equipped with SRS or disposing of an instrument pan\
el passenger airbag assy,
be sure to deploy the airbag first in accordance with the procedure desc\
ribed below. If any abnormality oc-
curs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. CAUTION:

Never dispose of the instrument panel passenger
assy that has an undeployed airbag.

The airbag produces an extremely exploding sound
when it is deployed, so perform the operation out-
doors and where it will not create a nuisance to
nearby residents.

When deploying the airbag, always use the specified
SST(s) (SRS Airbag Deployment Tool). Perform the
operation in a place away from electrical noise.

When deploying the airbag, perform the operation at
least 10 m (33 ft) away from the instrument panel pas-
senger airbag assy.

The instrument panel passenger airbag assy is ex-
tremely hot when the airbag is deployed, so do not
touch it for at least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel passenger airbag assy with the
deployed airbag.

Do not apply water, etc. to the instrument panel pas-
senger airbag assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
1. DISPOSE OF INSTRUMENT PANEL PASSENGER AIR BAG ASSY (WHEN SCRAPPING VEHICLE
DEPLOYMENT METHOD)
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check functioning of the SST(s) (See step 1±(a) on page 60±19).
http://vnx.su

H42642
H42645
SST(s)
H40007
10 m (33 ft) or more
Battery
SST(s)
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
60±31
AVENSIS REPAIR MANUAL (RM1018E)
(b) Disconnect the airbag connector.
(1) Remove the glove compartment door assy (See step 71±11).
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness. (2) Disconnect the airbag connector.
(c) Install the SST(s). (1) Connect the connector of the SST(s) to the instru-
ment panel passenger airbag assy connector.
SST 09082±00700, 09082±00780
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST(s) to at least 10 m (33 ft) away fromthe front of the vehicle.
(3) Close all the doors and windows in the vehicle.
NOTICE:
Take care not to damage the SST(s) wire harness. (4) Connect the red clip of the SST(s) to the batterypositive (+) terminal and the black clip of the SST(s)
to the negative (±) terminal.
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H40005
Battery
SST(s)
60±32
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Deploy the airbag. (1) Check that no one is inside the vehicle or within a10 m (33 ft) radius of the vehicle.
(2) Press the activation switch of the SST(s) and deploy the airbag.
HINT:
The airbag is deployed as the LED of the SST(s) activation
switch comes on.
(e) Dispose of the instrument panel passenger airbag assy.
CAUTION:

The instrument panel passenger airbag assy is ex-
tremely hot when the airbag is deployed, so do not
touch it for at least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel passenger airbag assy with the
deployed airbag.

When moving the vehicle for scrapping which has the
instrument panel passenger airbag assy with the
deployed airbag, use gloves and safety glasses.

Do not apply water, etc. to the instrument panel pas-
senger airbag assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the instrument panel passenger airbag assy still
installed.
2. DISPOSE OF INSTRUMENT PANEL PASSENGER AIR BAG ASSY (WHEN DISPOSING OF AIRBAG
ASSEMBLY DEPLOYMENT METHOD)
NOTICE:

When disposing of the instrument panel passenger
airbag assy only, never use the customer's vehicle to
deploy the airbag.

Be sure to follow the procedure detailed below when
deploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check the function of the SST(s) (See step 1±(a) on page 60±19).
http://vnx.su