2003 TOYOTA AVENSIS battery

610CO±02
B50515
SST
B50511
±
SEAT BELT FRONT SEAT BELT
61±9
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
HINT:
When scrapping vehicles equipped with a seat belt pretensioner or disposing of a front seat oute\
r belt (with
seat belt pretensioner), always first activate the seat belt pretensioner i\
n accordance with the procedures
described below. If any abnormality occurs in activation of the seat belt pretensioner, contact the SERVICE
DEPT. of the DISTRIBUTOR. When disposing of a front seat outer belt assy (with seat belt pretens\
ioner)
that was activated in a collision, follow the same procedure listed in s\
tep 1±(e) in ºDISPOSALº.
CAUTION:

Never dispose of a front seat outer belt assy with an
inactivated pretensioner.

The seat belt pretensioner produces a sizeable ex-
ploding sound when it activates, so perform the op-
eration outdoors so as not to disturb nearby resi-
dents.

When activating a front seat outer belt (with seat belt
pretensioner), control operation at least 10 m (33 ft)
away from the front seat outer belt.

Use gloves and safety glasses when handling a front
seat belt with an activated pretensioner.

Always wash your hands with water after completing
activation.

Do not apply water, etc. to a front seat outer belt with
an activated pretensioner.

When activating the seat belt pretensioner, always
use the specified SST (SRS airbag deployment tool).
Perform operation in a place away from electrical in-
terference.
SST 09082±00700
1. DISPOSE OF FRONT SEAT OUTER BELT ASSY RH (WHEN INSTALLED IN VEHICLE)
HINT:
Check that the battery positive voltage is above 12 V.
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B50515
SST
B50511
SSTBattery
B50514
SST
B65506
61±10
±
SEAT BELT FRONT SEAT BELT
AVENSIS REPAIR MANUAL (RM1018E)
(a) Check the functioning of SST. SST 09082±00700, 09082±00770
CAUTION:
When activating the seat belt pretensioner, always use the
specified SST.
(1) Connect the SST red clip to the battery positive (+)terminal and the black clip to the battery negative
(±) terminal.
HINT:
Do not connect the yellow connector which should be con-
nected to the seat belt pretensioner.
(2) Press the SST activation switch and check that theLED of the SST activation switch lights up.
CAUTION:
If the LED lights up when the activation switch is not
pressed, the SST may have a malfunction, in which case
that SST should be used.
(b) Disconnect the SST from the battery.
(c) Disconnect the pretensioner connector. (1) Disconnect the battery negative (±) terminal.
(2)Check the SRS airbag system (See page 60±1).
(3)Remove the front door scuff plate RH (See page 76±36, 76±45, 76±54).
(4)Remove the rear door scuff plate RH (See page 76±36, 76±45, 76±54).
(5) Remove the front door weatherstrip RH.
(6) Remove the rear door weatherstrip RH.
(7)Remove the center pillar garnish lower RH (See page 76±36, 76±45, 76±54).
(8) Disconnect the pretensioner connector, as shownin the illustration.
(d) Connect SST.
SST 09082±00700, 09082±00770
(1) Install the floor anchor of the seat belt.
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B51763
SST
SST
B50513
10 m or more
±
SEAT BELT FRONT SEAT BELT
61±11
AVENSIS REPAIR MANUAL (RM1018E)
(2) Connect SST, then connect them to the seat belt
pretensioner.
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(3) Move the SST at least 10 m (33 ft) away from thefront of the vehicle.
(4) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness. (5) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (±) termi-
nal.
(e) Activate the seat belt pretensioner. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) of th\
e vehicle.
(2) Press the SST activation switch and activate the seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously with the LED light fo\
r the SST activation switch.
(f) Dispose of the outer belt (with the seat belt pretensioner).
CAUTION:

The outer belt is very hot when the seat belt pretensioner is activated,\
so leave it untouched
for at least 30 minutes after it has been activated.

Use gloves and safety glasses when handling the outer belt with a pretensio\
ner that has been
activated.

Always wash your hands with water after completing operation.

Do not apply water, etc. to an outer belt with a pretensioner that has been activated.
HINT:
When scrapping a vehicle, activate the seat belt pretensioner, and then scrap the vehicle with the activated
outer belt being installed.
2. DISPOSE OF FRONT SEAT OUTER BELT ASSY RH (WHEN NOT INSTALLED IN VEHICLE)
NOTICE:

When disposing of the front seat outer belt (with the seat belt pretens\
ioner) only, never use the
customer 's vehicle to activate the seat belt pretensioner.

Be sure to follow the procedures listed below when activating the seat b\
elt pretensioner.
(a)Remove the outer belt (See page 61±7).
HINT:
Cut the belt near the seat belt retractor.
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B50511
SSTBattery
B65030
SST
SST
B65031SST
SST
B50541
10 m or More
B65005
61±12
±
SEAT BELT FRONT SEAT BELT
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the functioning of SST (See step 1±(a)). SST 09082±00700, 09082±00770
(c) Connect SST. SST 09082±00700, 09082±00770
(1) Connect SST, then connect them to the seat belt
pretensioner.
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Place the outer belt on the ground and cover it witha wheel and tire.
NOTICE:
Set up the front seat outer belt assy as shown in the illustra-
tion. (3) Move the SST at least 10 m (33 ft) away from thewheel.
NOTICE:
Take care not to damage the SST wire harness.
(d) Activate the seat belt pretensioner. (1) Connect the SST red clip to the battery positive (+)terminal and the black clip to the battery negative
(±) terminal.
(2) Check that no one is within 10 m (33 ft) of the wheel.
(3) Press the SST activation switch and activate the seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously with the
LED light for the SST activation switch.
(e) Dispose of the outer belt (with the seat belt pretensioner).
CAUTION:

The outer belt assy is very hot when the seat belt pre-
tensioner is activated, so leave it untouched for at
least 30 minutes after it has been activated.

Use gloves and safety glasses when handling the out-
er belt with the pretensioner that has been activated.

Always wash your hands with water after completing
operation.
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650NC±02
±
LIGHTING LIGHTING SYSTEM
65±1
AVENSIS REPAIR MANUAL (RM1018E)
LIGHTING SYSTEM
PRECAUTION
1. PRECAUTION OF HEADLIGHT BULB REPLACEMENT
(a) When any defects such as deformation, crack, dent, chipping, etc. are identi\
fied on the discharge
headlight (especially, on the light control ECU), replace it with a new one.
(b) Even if the operation seems to be normal, the fail±safe function may \
be defective.
(c) Be careful not to scratch on drop bulbs of the discharge headlamp and halo\
gen bulbs (for headlamp and fog lamp), as they have pressurized gas inside and can be easily broke\
n.
(d) Touching the HV socket of the discharge headlight with the headlight dimmer swit\
ch ON could gener- ate momentary high voltage of 20,000 V and lead to a serious injury.
(e) Never connect a tester to the high voltage socket of the discharge headlight \
for measurement, as this
leads to a serious injury because of high voltage.
(f) When performing operation related to the discharge headlight, keep it away from water including rain, turn off the light control switch, and disconnect the battery terminal and the \
connector of the light control
ECU in advance to avoid electric shock.
(g) When performing operation related to the discharge headlight, start it after\
assembling is completed
and never turn the lights on without a bulb installed.
(h) Do not turn the discharge headlight on using another power source except\
vehicle's.
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E68999
LH:
RH:
1
1 3
3
2
2
1
25
E68130
65±6
±
LIGHTING LIGHTING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
2. INSPECT HEADLAMP ASSEMBLY (HEADLIGHT BEAM LEVEL CONTROL ACTUATOR OPERATION)
(a) Disconnect the connector from the headlamp assy.
(b) Connect the positive (+) lead from the battery to the termi-
nal 3 of each of the headlight beam level control actuator
and negative (±) lead from the battery to the terminal 1 of
the each of the headlight beam level control actuator.
(c) Connect the positive (+) lead from the battery to the termi- nal 1 of headlamp levering switch and negative (±) lead
from the battery to the terminal 5 of the headlamp levering
switch.
(d) Connect the terminal 2 of the headlamp leveling switch
and the terminal 2 of the each of headlight beam level
control actuator.
(e) Measure voltage between the terminal 2 of the headlamp leveling switch and the battery negative (±) terminal when
headlamp levering switch is operated.
Standard:
Switch positionSpecified condition (V)
08.5 to 11.8
17.4 to 10.3
26.3 to 8.8
35.2 to 7.3
44.1 to 5.8
53.0 to 4.3
3. HEADLAMP LEVELING ECU ASSY
(a) Measure voltage between the terminal as shown in the
chart below.
Standard:
Tester connectionConditionSpecified condition
1 ± body groundTurn ignition switch ON10 to 14 V
1 ± body groundTurn ignition switch OFFNo voltage
10 ± body groundHeadlamp switch is HEADBelow 1 V
24 ± body groundAlwaysContinuity
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I30905
I30905
E64835
65±10
±
LIGHTING LIGHTING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(b) Inspect illumination operation. (1) Connect the positive (+) lead from the battery to theterminal 8 and negative (±) lead to the terminal 9,
then check that the illumination comes on.
3. FRONT DOOR COURTESY LAMP SWITCH ASSY
(a) Check that there is continuity between the terminal and the switch body when \
the switch is operated. Standard:
ON (When shaft is pressed): No continuity
OFF (When shaft is not pressed): Continuity
4. REAR DOOR COURTESY LAMP SWITCH ASSY
(a) Check that there is continuity between the terminal and the switch body when \
the switch is operated. Standard:
ON (When shaft is pressed): No continuity
OFF (When shaft is not pressed): Continuity
5. BACK DOOR LOCK ASSY (WAGON MODELS)
(a) Inspect back door courtesy lamp switch operation.(1) Check that there is continuity between the terminal1 and the terminal 2 when the back door is open and
closed.
Standard:
Back door is open: No continuity
Back door is closed: Continuity
6. BACK DOOR LOCK ASSY (LIFTBACK MODELS)
(a) Inspect back door courtesy lamp switch operation. (1) Check that there is continuity between the terminal1 and the terminal 2 when the back door is open and
closed.
Standard:
Back door is open: No continuity
Back door is closed: Continuity
7. HEADLAMP RELAY
(a) Inspect relay continuity.
Standard:
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
the terminal 1 and 23 ± 5Continuity
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B16200
B16200
B16200
E64835
E68131
±
LIGHTING LIGHTING SYSTEM
65±11
AVENSIS REPAIR MANUAL (RM1018E)
8. TAIL LAMP RELAY
(a) Inspect relay continuity.
Standard:
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
the terminal 1 and 23 ± 5Continuity
9. FOG LAMP RELAY
(a) Inspect relay continuity.
Standard:
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
the terminal 1 and 23 ± 5Continuity
10. REAR FOG LAMP RELAY
(a) Inspect relay continuity.
Standard:
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
the terminal 1 and 23 ± 5Continuity
11. RUNNING LIGHT RELAY
(a) Inspect relay continuity.
Standard:
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
the terminal 1 and 23 ± 5Continuity
12. TRANSPONDER KEY AMPLIFIER
(a) Inspect key cylinder operation. (1) Connect the battery positive (+) lead to the terminal
2 and the battery negative (±) lead to the terminal
6, and check that the indicator light comes on.
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