EM-82
[QR]
CYLINDER BLOCK
NOTE:
There exist different signal plates because of concurrent settings. Consequently, there are two kinds of crank
shafts and signal plate bolts.
DISASSEMBLY
1. Remove engine and transaxle assembly from vehicle, and separate transaxle from engine. Refer to EM-
77, "ENGINE ASSEMBLY" .
2. Mount engine on engine stand [SST: ST0501S000] with the following procedure:
a. Remove oil pressure switch on right side of cylinder block. Refer to LU-7, "
OIL PRESSURE CHECK" .
b. Remove rear engine mounting bracket. Refer to EM-77, "
ENGINE ASSEMBLY" .
c. Install engine sub-attachment (SST) and engine stand shaft
[SST: KV10106500] to right side of cylinder block.
Do not use bolt hole at the upper right looking from bolt inser-
tion side as shown in the figure.
Machine a bolt hole at the lower right of the engine sub-
attachment looking from bolt insertion side as shown in the
figure.
d. Lift engine, and mount it onto the engine stand.
KBIA0060E
SBIA0272E
KBIA0140E
EM-88
[QR]
CYLINDER BLOCK
ii. Tighten M8 bolts in numerical order from No. 11 to 22 in the fig-
ure.
CAUTION:
Wipe off completely any protruding liquid gasket on rear oil
seal installation surface.
NOTE:
There are more processes to complete the tightening of mount-
ing bolts. However stop procedure here to install rear oil seal.
c. Install rear oil seal. Refer to EM-64, "
Removal and Installation of Rear Oil Seal" .
d. Restart tightening of lower cylinder block bolts with the following procedure:
i. Tighten M10 bolts in numerical order from No. 1 to 10 in the fig-
ure.
ii. Turn M10 bolts 60 degrees clockwise (angle tightening) in
numerical order from No. 1 to 10 in the figure.
CAUTION:
Check and confirm the tightening angle by using angle
wrench (SST) or protractor. Avoid judgment by visual
inspection without the tool.
After installing mounting bolts, make sure that crankshaft can be rotated smoothly by hand.
Wipe off completely any protruding liquid gasket on front side of engine.
Check crankshaft end play. Refer to EM-99, "CRANKSHAFT END PLAY" .
8. Install piston to connecting rod with the following procedure:
a. Using snap ring pliers, install new snap ring to the groove of the piston rear side.
Insert it fully into groove to install.
b. Assemble piston to connecting rod.
Using industrial drier or similar tool, heat the piston until the piston pin can be pushed in by hand with-
out excess force [approximately 60 to 70 °C (140 to 158 °F)]. From the front to the rear, insert piston pin
into piston and connecting rod. : 25.1 N·m (2.6 kg-m, 19 ft-lb)
KBIA0063E
: 39.2 N·m (4.0 kg-m, 29 ft-lb)
KBIA0063E
KBIA0065E
EM-90
[QR]
CYLINDER BLOCK
Using piston ring compressor (SST) or suitable tool, install
piston with the front mark on the piston head facing the front
of the engine.
CAUTION:
Be careful not to damage the cylinder wall and crankshaft
pin, resulting from an interference of the connecting rod
big end.
13. Install connecting rod cap.
Match the stamped cylinder number marks on connecting rod
with those on connecting rod cap to install.
14. Tighten connecting rod bolts with the following procedure:
a. Apply new engine oil to the threads and seats of connecting rod bolts.
b. Tighten bolts.
c. Then turn all bolts 90 degrees clockwise (Angle tightening).
CAUTION:
Check and confirm the tightening angle by using angle
wrench (SST) or protractor. Avoid judgement by visual
inspection without the tool.
After tightening connecting rod bolts, make sure that crankshaft rotates smoothly.
Check the connecting rod side clearance. Refer to EM-99, "CONNECTING ROD SIDE CLEARANCE" .
15. Install drive plate.
Secure drive plate with stopper plate, and tighten mounting bolts crosswise over several times.
PBIC1619E
PBIC2196E
: 19.6 N·m (2.0 kg-m, 14 ft-lb)
KBIA0068E
PRECAUTIONS
EM-119
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[VQ]PRECAUTIONSPFP:00001
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectBBS007TP
NOTE:
This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT
SYSTEM).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for Drain Engine CoolantBBS007TQ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingBBS007TR
Before starting work, make sure no fire or spark producing items are in the work area.
Release fuel pressure before disconnecting and disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyBBS007TS
When instructed to use special service tools, use specified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
When loosening bolts and nuts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementBBS007TT
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationBBS007TU
Use torque wrench to tighten nuts and bolts to specification.
EM-120
[VQ]
PRECAUTIONS
When tightening bolts and nuts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
Replace with new gasket, packing, oil seal or O-ring.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
Release air within route when refilling after draining engine coolant.
After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust gases for leakage.
Parts Requiring Angle TighteningBBS007TV
Use angle wrench [SST: KV10112100] for the final tightening of the following engine parts:
–Cylinder head bolts
–Main bearing cap bolts
–Connecting rod cap nuts (VQ23DE)
–Connecting rod cap bolts (VQ35DE)
–Crankshaft pulley bolt
Do not use a torque value for final tightening.
The torque value for these parts are for a preliminary step.
Ensure thread and seat surfaces are clean and coated with engine oil.
Precautions for Liquid GasketBBS007TW
REMOVAL OF LIQUID GASKET SEALING
After removing mounting nuts and bolts, separate the mating
surface using seal cutter (SST) and remove old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces.
Tap seal cutter to insert it, and then slide it by tapping on the
side as shown in the figure.
In areas where seal cutter (SST) is difficult to use, use plastic
hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason tool such as screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using scraper, remove old liquid gasket adhering to the gasket
application surface and the mating surface.
Remove liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
PBIC0275E
PBIC0003E
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Use the Chart Below to Help You Find the Cause of the Symptom.BBS004VL
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedLocation
of noiseTy p e o f
noiseOperating condition of engine
Source of
noiseCheck itemRefer-
ence page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driving
Top of
engine
Rocker
cover
Cylinder
headTicking or
clickingCA—AB—Tappet
noiseValve clearanceEM-202
Rattle C A — A B CCamshaft
bearing
noiseCamshaft runout
Camshaft journal oil
clearanceEM-194EM-195
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil panSlap or
knock—A—B B—Piston pin
noisePiston to piston pin oil
clearance
Connecting rod bush-
ing oil clearanceEM-245
EM-247
Slap or
rapA——BBAPiston
slap noisePiston to cylinder bore
clearance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsionEM-249EM-246
EM-246
EM-247
Knock ABCBBBConnect-
ing rod
bearing
noiseConnecting rod bush-
ing oil clearance
Connecting rod bear-
ing oil clearanceEM-247EM-253
Knock A B — A B CMain
bearing
noiseMain bearing oil clear-
ance
Crankshaft runoutEM-252EM-251
Front of
engine
Timin g
chain
caseTapping or
tickingAA—BBBTimin g
chain and
chain ten-
sioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operationEM-180
EM-173
Front of
engineSqueak-
ing or fizz-
ingAB—B—CDrive belts
(Sticking
or slip-
ping)Drive belts deflection
EM-128
CreakingABABABDrive belts
(Slipping)Idler pulley bearing
operation
Squall
CreakAB—BABWater
pump
noiseWater pump operationCO-46,
"WATER
PUMP"
EM-128
[VQ]
DRIVE BELTS
DRIVE BELTSPFP:02117
Checking Drive BeltsBBS004VM
WARNING:
Be sure to perform the following when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection at a point on the belt midway
between pulleys.
Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.
When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point.
Adjust if belt deflection exceeds the limit.
CAUTION:
When checking belt deflection immediately after installa-
tion, first adjust it to the specified value. Then, after turning
crankshaft two turns or more, re-adjust to the specified
value to avoid variation in deflection between pulleys.
Release the tension by loosing lock nut and turning adjust-
ing bolt when adjusting the belt. Tighten once the lock nut
at 4.9 N·m (0.50 Kg-m, 43 in-lb). Then, adjust the belt ten-
sion by loosing lock nut between 45° and 90°.
Belt Deflection
Tension AdjustmentBBS004VN
CAUTION:
When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.
When deflection of belt being used exceeds “Limit”, adjust it to value for “After adjustment”.
When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust to the specified value to avoid variation
in deflection between pulleys.
When installing belt, make sure that it is correctly engaged with pulley groove.
PBIC2449E
PBIC1162E
Deflection adjustment Unit: mm (in)
Used belt
New belt
Limit After adjustment
Alternator and A/C compressor
belt7 (0.28)4.2 - 4.6
(0.17 - 0.18)3.7 - 4.1
(0.15 - 0.16)
Power steering oil pump belt 11 (0.43)7.3 - 8.0
(0.29 - 0.30)6.5 - 7.2
(0.26 - 0.28)
Applied pushing force 98 N (10 Kg, 22 lb)
PortionBelt tightening method for adjustment
Alternator and A/C compressor belt Adjusting bolt on idler pulley
Power steering oil pump belt Adjusting bolt on power steering oil pump
DRIVE BELTS
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Release the tension by loosing lock nut and turning adjusting nut when adjusting the belt. Tighten
once the lock nut at 4.9 N·m (0.50 Kg-m, 43 in-lb). Then, adjust the belt tension by loosing lock nut
between 45° and 90°.
Keep engine oil, working fluid and engine coolant away from belt.
Do not twist or bend belt excessively.
ALTERNATOR AND A/C COMPRESSOR BELT
1. Remove splash guard (RH).
2. Loosen idler pulley lock nut (A).
3. Release the belt tension on idler pulley by turning adjusting nut
(B).
4. Tighten lock nut (A).
5. Loosen lock nut (A) between 45° and 90°.
6. Adjust tension by turning adjusting nut (B).
For specified belt tension, refer to EM-128, "Checking Drive
Belts" .
7. Tighten lock nut (A).
8. Tighten adjusting nut (B).
POWER STEERING OIL PUMP BELT
1. Remove splash guard (RH).
2. Loosen lock bolt (C).
3. Loosen power steering oil pump mounting bolt (D).
Bolt head (D) is engine rear side.
4. Adjust tension by turning adjusting bolt (E).
For specified belt tension, refer to EM-128, "Checking Drive Belts" .
NOTE:
Adjusting bolt (E) is loosened with counterclockwise rotation.
5. Tighten lock bolt (C).
6. Tighten power steering oil pump mounting bolt (D).
Removal and InstallationBBS004VO
REMOVAL
1. Remove splash guard (RH).
2. Fully loosen each belt by following the guidelines in EM-128, "
Tension Adjustment" . Remove alternator
and A/C compressor belt and then power steering oil pump belt.
CAUTION:
Grease is applied to idler pulley adjusting bolt. Be careful to keep grease away from belt.
INSTALLATION
1. Install each belt to pulley in the reverse order of removal. : 4.9 N·m (0.50 kg-m, 43 in-lb)
: 34.8 N·m (3.5 kg-m, 26 ft-lb)
: 5.4 N·m (0.55 kg-m, 48 in-lb)
PBIC2450E
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
: 43.2 N·m (4.4 kg-m, 32 ft-lb)