TROUBLE DIAGNOSIS FOR SYSTEM
BRC-77
[VDC/TCS/ABS]
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BRC
4. CHECK SOLENOID, VDC CHANGE-OVER VALVE, ACTUATOR RELAY GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) harness connector E241 terminal 46 and ground.
OK or NG
OK >> Replace ABS actuator and electric unit (control unit).
NG >> Harness or connector is open or shorted. Repair or
replace malfunctioning components.
Stop Lamp Switch SystemBFS000EF
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect ABS actuator and electric unit (control unit) connector and stop lamp
switch connector, and check terminal for deformation, disconnection, looseness, and so on. If there is a
malfunction, repair or replace the terminal.
2. Securely reconnect connectors.
3. Start engine.
4. Repeat pumping brake pedal carefully several times, and then perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
ABS actuator and electric unit (contorl unit) Ground Continuity
46 — Yes
SFIA2103E
Self-diagnostic results
STOP LAMP SW
WATER PUMP
CO-49
[VQ]
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e. Install timing chain tensioner (primary).
Remove any dirt and foreign materials completely from the
back and the mounting surfaces of timing chain tensioner (pri-
mary).
f. Pull out stopper pin after installing, and then release plunger.
g. Make sure again that timing chain and water pump sprocket are
engaged.
4. Install chain tensioner cover and water pump cover as follows:
a. Before installing, remove all traces of old liquid gasket from mat-
ing surface of water pump cover and chain tensioner cover
using scraper. Also remove traces of old liquid gasket from the
mating surface of front timing chain case.
b. Apply a continuous bead of liquid gasket with tube presser [SST:
WS39930000] to mating surface of chain tensioner cover and
water pump cover.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
Attaching should be done within 5 minutes after coating.
c. Tighten mounting bolts.
5. Install water drain plug (front) on water pump side of cylinder block.
Apply liquid gasket to the thread of water drain plug (front).
Use Genuine Liquid Gasket or equivalent.
6. Install in the reverse order of removal in this step.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301] and radiator cap
tester (commercial service tool). Refer to CO-34, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC3569E
SLC446B
PBIC2650E
CVT-2 TCM INSPECTION TABLE .................................. 40
CONSULT-II Function (TRANSMISSION) .............. 43
FUNCTION .......................................................... 43
CONSULT-II REFERENCE VALUE ..................... 43
CONSULT-II SETTING PROCEDURE ................ 45
WORK SUPPORT MODE ................................... 45
SELF-DIAGNOSTIC RESULT MODE ................. 47
DATA MONITOR MODE ...................................... 50
CAN DIAGNOSTIC SUPPORT MONITOR
MODE .................................................................. 52
DTC U1000 CAN COMMUNICATION LINE .............. 53
Description .............................................................. 53
On Board Diagnosis Logic ...................................... 53
Possible Cause ....................................................... 53
DTC Confirmation Procedure ................................. 53
WITH CONSULT-II .............................................. 53
Wiring Diagram — CVT — CAN ............................. 54
Diagnostic Procedure ............................................. 55
DTC P0615 START SIGNAL CIRCUIT ..................... 56
Description .............................................................. 56
CONSULT-II Reference Value ................................ 56
On Board Diagnosis Logic ...................................... 56
Possible Cause ....................................................... 56
DTC Confirmation Procedure ................................. 56
WITH CONSULT-II .............................................. 56
Wiring Diagram — CVT — STSIG .......................... 57
Diagnostic Procedure ............................................. 58
DTC P0703 STOP LAMP SWITCH CIRCUIT ........... 60
Description .............................................................. 60
CONSULT-II Reference Value ................................ 60
On Board Diagnosis Logic ...................................... 60
Possible Cause ....................................................... 60
DTC Confirmation Procedure ................................. 60
WITH CONSULT-II .............................................. 60
Diagnostic Procedure ............................................. 61
DTC P0705 PARK/NEUTRAL POSITION SWITCH ... 62
Description .............................................................. 62
CONSULT-II Reference Value ................................ 62
On Board Diagnosis Logic ...................................... 62
Possible Cause ....................................................... 62
DTC Confirmation Procedure ................................. 62
WITH CONSULT-II .............................................. 63
Wiring Diagram — CVT — PNP/SW ...................... 64
Diagnostic Procedure ............................................. 66
Component Inspection ............................................ 68
PNP SWITCH ...................................................... 68
DTC P0710 CVT FLUID TEMPERATURE SENSOR
CIRCUIT .................................................................... 69
Description .............................................................. 69
CONSULT-II Reference Value ................................ 69
On Board Diagnosis Logic ...................................... 69
Possible Cause ....................................................... 69
DTC Confirmation Procedure ................................. 69
WITH CONSULT-II .............................................. 69
Wiring Diagram — CVT — FTS .............................. 70
Diagnostic Procedure ............................................. 71
Component Inspection ............................................ 73
CVT FLUID TEMPERATURE SENSOR .............. 73
DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR) ..................................................... 74
Description .............................................................. 74
CONSULT-II Reference Value ................................. 74
On Board Diagnosis Logic ...................................... 74
Possible Cause ....................................................... 74
DTC Confirmation Procedure .................................. 74
WITH CONSULT-II ............................................... 74
Wiring Diagram — CVT — PRSCVT ...................... 75
Diagnostic Procedure .............................................. 76
DTC P0720 VEHICLE SPEED SENSOR CVT (SEC-
ONDARY SPEED SENSOR) ..................................... 79
Description .............................................................. 79
CONSULT-II Reference Value ................................. 79
On Board Diagnosis Logic ...................................... 79
Possible Cause ....................................................... 79
DTC Confirmation Procedure .................................. 79
WITH CONSULT-II ............................................... 79
Wiring Diagram — CVT — SESCVT ...................... 80
Diagnostic Procedure .............................................. 81
DTC P0725 ENGINE SPEED SIGNAL ...................... 85
Description .............................................................. 85
CONSULT-II Reference Value ................................. 85
On Board Diagnosis Logic ...................................... 85
Possible Cause ....................................................... 85
DTC Confirmation Procedure .................................. 85
WITH CONSULT-II ............................................... 85
Diagnostic Procedure .............................................. 85
DTC P0730 BELT DAMAGE ..................................... 87
Description .............................................................. 87
CONSULT-II Reference Value ................................. 87
On Board Diagnosis Logic ...................................... 87
Possible Cause ....................................................... 87
DTC Confirmation Procedure .................................. 87
WITH CONSULT-II ............................................... 87
Diagnostic Procedure .............................................. 88
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE .................................................... 89
Description .............................................................. 89
CONSULT-II Reference Value ................................. 89
On Board Diagnosis Logic ...................................... 89
Possible Cause ....................................................... 89
DTC Confirmation Procedure .................................. 89
WITH CONSULT-II ............................................... 89
Wiring Diagram — CVT — TCV .............................. 90
Diagnostic Procedure .............................................. 91
Component Inspection ............................................ 93
TORQUE CONVERTER CLUTCH SOLENOID
VALVE .................................................................. 93
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) ... 94
Description .............................................................. 94
CONSULT-II Reference Value ................................. 94
On Board Diagnosis Logic ...................................... 94
Possible Cause ....................................................... 94
DTC Confirmation Procedure .................................. 94
WITH CONSULT-II ............................................... 94
Diagnostic Procedure .............................................. 95
DTC P0745 LINE PRESSURE SOLENOID VALVE ... 97
Description .............................................................. 97
CONSULT-II Reference Value ................................. 97
CVT-18
CVT SYSTEM
TCM FunctionBCS001G2
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, and lock-up operation.
Send required output signals to the step motor and the respective solenoids.
CONTROL SYSTEM OUTLINE
The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift
position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNAL)
TCM
ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Engine speed signal
CVT fluid temperature sensor
Vehicle speed signal
Manual mode signal
Stop lamp switch signal
Primary speed sensor
Secondary speed sensor
Primary pressure sensor
Secondary pressure sensorShift control
Line pressure control
Primary pressure control
Secondary pressure control
Lock-up control
Engine brake control
Vehicle speed control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN systemSte p mo tor
Torque converter clutch solenoid
valve
Lock-up select solenoid valve
Line pressure solenoid valve
Secondary pressure solenoid
valve
Manual mode indicator
Shift position indicator
CVT indicator lamp
Starter relay
SCIA7872E
CVT-28
TROUBLE DIAGNOSIS
4❏ Perform road testCVT-35
4-1.Check before engine is started CVT-37
❏ CVT-164, "CVT Indicator Lamp Does Not Come On"
❏ Perform self-diagnosis. Enter checks for detected items. CVT-47
❏ CVT-53, "DTC U1000 CAN COMMUNICATION LINE"
❏ CVT-56, "DTC P0615 START SIGNAL CIRCUIT"
❏ CVT-60, "DTC P0703 STOP LAMP SWITCH CIRCUIT"
❏ CVT-62, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ CVT-69, "DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT"
❏ CVT-74, "DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR)"
❏ CVT-79, "DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SEN-
SOR)"
❏ CVT-85, "DTC P0725 ENGINE SPEED SIGNAL"
❏ CVT-87, "DTC P0730 BELT DAMAGE"
❏ CVT-89, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ CVT-94, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ CVT-97, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ CVT-102, "DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE
(LINE PRESSURE SOLENOID VALVE)"
❏ CVT-105, "DTC P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE
(SEC PRESSURE SOLENOID VALVE)"
❏ CVT-108, "DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC
PRESSURE SOLENOID VALVE)"
❏ CVT-113, "DTC P0826 MANUAL MODE SWITCH CIRCUIT"
❏ CVT-118, "DTC P0840 TRANSMISSION FLUID PRESSURE SENSOR A CIRCUIT
(SEC PRESSURE SENSOR)"
❏ CVT-123, "DTC P0841 PRESSURE SENSOR FUNCTION"
❏ CVT-126, "DTC P0845 TRANSMISSION FLUID PRESSURE SENSOR B CIRCUIT
(PRI PRESSURE SENSOR)"
❏ CVT-131, "DTC P0868 SECONDARY PRESSURE DOWN"
❏ CVT-134, "DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)"
❏ CVT-139, "DTC P1705 THROTTLE POSITION SENSOR"
❏ CVT-141, "DTC P1722 ESTM VEHICLE SPEED SIGNAL"
❏ CVT-143, "DTC P1723 CVT SPEED SENSOR FUNCTION"
❏ CVT-145, "DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM"
❏ CVT-147, "DTC P1740 LOCK-UP SELECT SOLENOID VALVE CIRCUIT"
❏ CVT-153, "DTC P1777 STEP MOTOR - CIRCUIT"
❏ CVT-157, "DTC P1778 STEP MOTOR - FUNCTION"
4-2.Check at idleCVT-37
❏ CVT-165, "Engine Cannot Be Started in “P” or “N” Position"
❏ CVT-166, "In “P” Position, Vehicle Moves Forward or Backward When Pushed"
❏ CVT-166, "In “N” Position, Vehicle Moves"
❏ CVT-167, "Large Shock “N” → “R” Position"
❏ CVT-168, "Vehicle Does Not Creep Backward in “R” Position"
❏ CVT-169, "Vehicle Does Not Creep Forward in “D” Position"
TROUBLE DIAGNOSIS
CVT-29
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CVT
44-3.Cruise testCVT-38
❏ CVT-170, "CVT Does Not Shift"
❏ CVT-171, "Cannot Be Changed to Manual Mode"
❏ CVT-171, "CVT Does Not Shift in Manual Mode"
❏ CVT-172, "Vehicle Does Not Decelerate by Engine Brake"
❏ Perform self-diagnosis. Enter checks for detected items. CVT-47
❏ CVT-53, "DTC U1000 CAN COMMUNICATION LINE"
❏ CVT-56, "DTC P0615 START SIGNAL CIRCUIT"
❏ CVT-60, "DTC P0703 STOP LAMP SWITCH CIRCUIT"
❏ CVT-62, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ CVT-69, "DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT"
❏ CVT-74, "DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR)"
❏ CVT-79, "DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SEN-
SOR)"
❏ CVT-85, "DTC P0725 ENGINE SPEED SIGNAL"
❏ CVT-87, "DTC P0730 BELT DAMAGE"
❏ CVT-89, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ CVT-94, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ CVT-97, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ CVT-102, "DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE
(LINE PRESSURE SOLENOID VALVE)"
❏ CVT-105, "DTC P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE
(SEC PRESSURE SOLENOID VALVE)"
❏ CVT-108, "DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC
PRESSURE SOLENOID VALVE)"
❏ CVT-113, "DTC P0826 MANUAL MODE SWITCH CIRCUIT"
❏ CVT-118, "DTC P0840 TRANSMISSION FLUID PRESSURE SENSOR A CIRCUIT
(SEC PRESSURE SENSOR)"
❏ CVT-123, "DTC P0841 PRESSURE SENSOR FUNCTION"
❏ CVT-126, "DTC P0845 TRANSMISSION FLUID PRESSURE SENSOR B CIRCUIT
(PRI PRESSURE SENSOR)"
❏ CVT-131, "DTC P0868 SECONDARY PRESSURE DOWN"
❏ CVT-134, "DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)"
❏ CVT-139, "DTC P1705 THROTTLE POSITION SENSOR"
❏ CVT-141, "DTC P1722 ESTM VEHICLE SPEED SIGNAL"
❏ CVT-143, "DTC P1723 CVT SPEED SENSOR FUNCTION"
❏ CVT-145, "DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM"
❏ CVT-147, "DTC P1740 LOCK-UP SELECT SOLENOID VALVE CIRCUIT"
❏ CVT-153, "DTC P1777 STEP MOTOR - CIRCUIT"
❏ CVT-157, "DTC P1778 STEP MOTOR - FUNCTION"
5❏ Inspect each system for items found to be NG in the self-diagnosis and repair or replace the malfunctioning parts
6❏ Perform all road tests and enter the checks again for the required itemsCVT-35
7❏ For any remaining NG items, perform the “diagnosis procedure” and repair or replace the malfunctioning parts
8❏ Erase the results of the self-diagnosis from the TCMCVT-49
TROUBLE DIAGNOSIS
CVT-37
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CVT
Check Before Engine Is StartedBCS001GL
1. CHECK CVT INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does CVT indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.
Refer to CVT-47, "
SELF-DIAGNOSTIC RESULT MODE" .
3. Go to CVT-37, "
Check at Idle" .
NO >> Stop “Road Test”. Go to CVT-164, "
CVT Indicator Lamp Does Not Come On" .
Check at IdleBCS001GM
1. CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch to START position.
Is engine started?
YES >> GO TO 2.
NO >> Stop “Road Test”. Mark the box on the CVT-27, "
DIAGNOSTIC WORKSHEET" . Go to CVT-165,
"Engine Cannot Be Started in “P” or “N” Position" .
2. CHECK STARTING THE ENGINE
1. Turn ignition switch ON.
2. Move selector lever to “D”, “M” or “R” position.
3. Turn ignition switch to START position.
Is engine started?
YES >> Stop “Road Test”. Mark the box on the CVT-27, "DIAGNOSTIC WORKSHEET" . Go to CVT-165,
"Engine Cannot Be Started in “P” or “N” Position" .
NO >> GO TO 3.
3. CHECK “P” POSITION FUNCTION
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release parking brake.
4. Push vehicle forward or backward.
5. Apply parking brake.
Does vehicle move when it is pushed forward or backward?
YES >> Mark the box CVT-166, "In “P” Position, Vehicle Moves Forward or Backward When Pushed" on
the CVT-27, "
DIAGNOSTIC WORKSHEET" . Continue “Road Test”.
NO >> GO TO 4.
CVT-60
DTC P0703 STOP LAMP SWITCH CIRCUIT
DTC P0703 STOP LAMP SWITCH CIRCUITPFP:25320
DescriptionBCS001H5
ON, OFF status of the stop lamp switch is sent via the CAN communication from the unified meter and A/C
amp to TCM using the signal.
CONSULT-II Reference ValueBCS001H6
On Board Diagnosis LogicBCS001H7
Diagnostic trouble code “P0703 BRAKE SW/CIRC” with CONSULT-II is detected when the stop lamp switch
does not switch to ON and OFF.
The stop lamp switch does not switch to ON and OFF.
Possible CauseBCS001H8
Harness or connectors
(Stop lamp switch, and unified meter and A/C amp circuit are open or shorted.)
(CAN communication line is open or shorted.)
Stop lamp switch
DTC Confirmation ProcedureBCS001H9
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, touch “ERASE” on “SELF-DIAG RESULTS” and then perform the following procedure to con-
firm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with
CONSULT-II.
3. Start engine.
4. Start vehicle for at least 3 consecutive seconds.
5. If DTC is detected, go to CVT-61, "
Diagnostic Procedure" .
Item name Condition Display value
BRAKE SWDepressed brake pedal ON
Released brake pedal OFF
BCIA0031E