AV-84
INTEGRATED COLOR DISPLAY SYSTEM
Special Note for Trouble DiagnosisBKS0027V
Prior to performing trouble diagnosis, make sure there are no corresponding description in the “Example of
Symptoms Possible No Malfunction”. Refer to AV- 111 , "
Example of Symptoms Possible No Malfunction" .
A/C and AV Switch Self-Diagnosis FunctionBKS00280
Performing self-diagnosis makes it possible to check operation of A/C and AV switch indicator (LED) and other
switches.
STARTING THE SELF-DIAGNOSIS MODE
1. Turn ignition switch OFF.
2. With three switches (DEF, REC/FRE and MODE) pressed simul-
taneously, turn the ignition switch to ACC.
DIAGNOSIS FUNCTION
The following are checked:
All the indicators (LED) in the A/C and AV switch.
Continuity of the switches by sounding the buzzer when pressing the A/C and AV switch.
Continuity of the switches by sounding the buzzer when pressing the rear audio control switch.
NOTE:
Indicators (LED) of REC/FRE switch change to “FRE” → “REC” → “FRE” every time the REC/FRE switch
is pressed. (These two do not turn on at the same time.)
Impossible to check rear window defogger switch operation (No beep sound even under normal status).
EXITING THE SELF-DIAGNOSIS MODE
Turn ignition switch OFF.
SKIB1188E
BCM (BODY CONTROL MODULE)
BCS-3
C
D
E
F
G
H
I
J
L
MA
B
BCS
BCM (BODY CONTROL MODULE)PFP:284B2
System DescriptionBKS002EV
BCM (Body Control Module) controls the operation of various electrical units installed on the vehicle.
BCM FUNCTION
BCM has combination switch reading function for reading the operation of combination switches (light, wiper
washer, turn signal) in addition to a function for controlling the operation of various electrical components. Also
it has an interface function allowing it to receive signals from the unified meter and A/C amp., and send signals
to ECM using CAN communication.
COMBINATION SWITCH READING FUNCTION
Description
BCM reads combination switch (lighting switch, wiper switch) status, and controls various electrical com-
ponent, according to the results.
BCM reads information of a maximum of 20 switches by combining 5 output terminals (OUTPUT 1-5) and
5 input terminals (INPUT 1-5).
Operation Description
BCM activates transistors of output terminals (OUTPUT 1-5) periodically and, allows current to flow in
turn.
If any (1 or more) switches are turned ON, circuit of output terminals (OUTPUT 1-5) and input terminals
(INPUT 1-5) becomes active.
At this time, transistors of output terminals (OUTPUT 1-5) are activated to allow current to flow. When volt-
age of input terminals (INPUT 1-5) corresponding to that switch changes, interface in BCM detects volt-
age change, and BCM determines that switch is ON.
SKIB8812E
SQUEAK AND RATTLE TROUBLE DIAGNOSES
BL-7
C
D
E
F
G
H
J
K
L
MA
B
BL
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowBIS000VM
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer toBL-11, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
REMOTE KEYLESS ENTRY SYSTEM
BL-57
C
D
E
F
G
H
J
K
L
MA
B
BL
Check Key Fob Battery and FunctionBIS000WP
1. CHECK KEY FOB BATTERY
1. Remove key fob battery. Refer to BL-67, "
Key Fob Battery Replacement" .
2. Measure voltage between battery positive and negative termi-
nals, (+) and (−).
NOTE:
Key fob does not function if battery is not set correctly.
OK or NG
OK >> GO TO 2.
NG >> Replace battery.
2. CHECK KEY FOB FUNCTION
With CONSULT-II
Check key fob function in “DATA MONITOR” mode with CONSULT-II. When pushing each button of key fob,
the corresponding monitor item should be turned as follows.
OK or NG
OK >> Key fob is OK.
NG >> Replace key fob.Voltage : 2.5 – 3.0V
SEL237W
Condition Monitor item
Pushing LOCK KEYLESS LOCK : ON
Pushing UNLOCK KEYLESS UNLOCK : ON
Pushing PANIC KEYLESS PANIC : ON
PIIB0595E
BL-70
INTELLIGENT KEY SYSTEM
System DescriptionBIS000WZ
The Intelligent Key system is a system that makes it possible to lock and unlock the door locks (door lock
function) and start the engine (engine start function) by carrying around the Intelligent Key, which operates
based on the results of electrical key-ID verification using two-way communications between the Intelli-
gent Key and the vehicle
Operation of the remote control buttons on the Intelligent Key also provides the same functions as the
remote keyless entry system. (Remote keyless entry functions)
As an ignition key warning function, when a door lock is locked or unlocked with request switch or remote
controller button operation, the hazard lamps flash and the Intelligent Key warning buzzer sounds.
Even if the Intelligent Key battery runs down, the door locks can be locked and unlocked and the engine
started with the mechanical key built into the Intelligent Key.
If an Intelligent Key is lost, a new Intelligent Key can be registered. A maximum of 4 Intelligent Keys can
be registered.
It has been made possible to diagnose the system, change the function setting and register an Intelligent
Key with the CONSULT-II.
DOOR LOCK/UNLOCK, TRUNK OPEN FUNCTION
Operation Description
When the driver door, passenger door, or trunk open request switch is pressed, Intelligent Key unit sends
a request signal from the outside key antenna corresponding to the pressed request switch, key-ID verifi-
cation is performed using two-way communication with Intelligent Key, and if ID is successfully verified, a
door lock/unlock request signal is sent to BCM using CAN communication to lock/unlock the door lock.
When door is locking, door is unlocked, when door is unlocking, door is locked.
When door lock is locked/unlocked by door request switch operation, hazard lamps flash and Intelligent
Key warning buzzer sounds.
With the locking operation of door request switch, door lock actuators of all door are locked.
When trunk open request switch is pushed, trunk lid is opened.
Operation Condition
Auto Door Lock Function
After the door request switch in the driver or passenger door is operated and the vehicle door locks are
unlocked, all the doors are automatically locked unless the mechanical key is inserted into the ignition knob,
the ignition knob is pressed, any door request switch is pressed, any one of the doors is opened, or an Intelli-
gent Key remote control button is operated within 2 minutes.
Hazard Reminder Function
The hazard lamps are flashed when the door lock is locked or unlocked by door request switch operation.
When ignition switch ON or any door is opened, key reminder function is not operate.
Request switch operation Operating conditions
Request switch (Driver side) When all the conditions below are met
All doors are closed (for lock operation)
Remove mechanical key from ignition key cylinder (key switch: OFF)
Ignition knob is not press (ignition knob switch: OFF)
The Intelligent Key is in the outside key antenna detection area for the door for which
the door request switch was operated. Request switch (passenger side)
Request switch (trunk lid)When all the conditions below are met
The Intelligent Key is in the antenna detection area for the outside key antenna (rear
bumper).
When the Intelligent Key is detection for the Inside Key antenna, but another Intelli-
gent Key is detected for the outside key antenna.
Vehicle operation Hazard lamp
Door unlock operation Twice
Door lock operationOnce
BL-74
INTELLIGENT KEY SYSTEM
Operation Condition
Warning and alarm names Operating conditions (when all the conditions below are met)
Ignition knob return forgotten warn-
ing
The ignition switch is in the ACC, OFF, or LOCK position (knob pressed)
The driver door is opened.
Ignition key warning
(When mechanical key used)
The mechanical key is inserted in the ignition knob (key switch: ON)
The ignition switch is in the ACC, OFF, or LOCK position.
The driver door is opened
Ignition knob OFF position warning
(for inside car: when door closed)
The ignition switch is in the OFF or LOCK position (knob pressed)
In the above state, when the ignition switch is changed from ON to OFF and 1 second
passes. (However, this warning is not issued if the mechanical key is inserted in the igni-
tion knob, ignition knob is turned except OFF position or ignition or ignition knob is not
pushed.)
Ignition knob OFF position warning
(for outside car: when door opened/
closed)
The ignition switch is in the OFF or LOCK position (knob pressed)
In the above state, when the ignition switch is changed from ON to OFF and 1 second
passes. (However, this warning is not issued if the mechanical key is inserted in the igni-
tion knob, ignition knob is turned except OFF position or ignition or ignition knob is not
pushed.)
Driver door open → closed
Warning for take out of Intelligent
Key to outside the car (when door
open/closed)
When Any of the Following Conditions Are Met
When the ignition knob is pressed in so that it can be rotated (or has been rotated), if any
of the doors has been opened, when all the doors are closed, the Intelligent Key unit
compares the key-ID with that of the Intelligent Key using the inside key antenna, if the
results of the comparison are NG (the Intelligent Key is not found)
When the ignition knob is pressed in so that it can be rotated (or has been rotated), if any
of the doors is open, the Intelligent Key unit compares the key-ID with that of the Intelli-
gent Key every 5 seconds using the inside key antenna, if the results of the comparison
are NG (the Intelligent Key is not found)
NOTE:
However, this warning is not issued if the mechanical key is inserted in the ignition knob.
Warning for take out of Intelligent
Key to outside the car (from win-
dow)When the ignition knob is pressed in so that it can be rotated (or has been rotated), if the
vehicle speed is less than 5 km per hour, the Intelligent Key unit compares the key-ID with
that of the Intelligent Key every 30 seconds using the inside key antenna, if the results of
the comparison are NG (the Intelligent Key is not found)
Note: The factory setting for this function is OFF.
Door lock non-operation warningWhen any of the following conditions are met
When the Intelligent Key is inside the car and the ignition knob is not pressed, when an
attempt is made to lock a door lock with a door request switch
NOTE:
This warning is issued even if the Intelligent Key is not in the out side key antenna detec-
tion area corresponding to the door request switch was operated.
When the ignition knob is pressed, when an attempt is made to lock a door lock with a
door request switch
NOTE:
This warning is only issued if the Intelligent Key is in the out side key antenna detection
area corresponding to the door request switch was operated.
When any of the doors is open, when an attempt is made to lock a door lock with a door
request switch
NOTE:
This warning is only issued if the Intelligent Key is in the out side key antenna detection
area corresponding to the door request switch was operated.
Intelligent Key low battery pre-
warningThis warning is issued when it is detected that the battery in the Intelligent Key has been
used up.
BR-24
VACUUM LINES
VACUUM LINESPFP:41920
ComponentsBFS000BU
Removal and InstallationBFS000BV
CAUTION:
Because vacuum hose contains a check valve, it must be installed in the correct direction. Refer to
the stamp or label to confirm correct installation. Brake booster will not operate normally if hose is
installed in the wrong direction.
Insert vacuum hose at least 24 mm (0.94 in).
Do not use lubricating oil during assembly.
1. Clamp 2. Vacuum hose 3. Hose clamp
4. Vacuum tube 5. Vacuum hose (Build in check valve) 6. Engine side indicator stamp
A: To intake manifold
B: To brake booster
PFIA0823E
SBR225B
FRONT DISC BRAKE
BR-27
C
D
E
G
H
I
J
K
L
MA
B
BR
It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, suspend cylinder body with wire so as not to stretch
brake hose.
Do not damage piston boot.
If any shim is subject to serious corrosion, replace it with a new one.
Always replace shim and inner shim cover as a set when replacing brake pads.
Keep rotor clean from brake fluid.
Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or it a soft
pedal occurs at very low mileage. Refer toBR-32, "
BRAKE BURNISHING PROCEDURE" .
Removal and Installation of Brake PadBFS000BZ
REMOVAL
1. Remove tyres from vehicle.
2. Remove lower sliding pin bolt.
3. Suspend cylinder body with wire, and remove pads, pad retain-
ers, shims, and shim cover from torque member.
CAUTION:
When removing pad retainers from torque member, lift pad
retainers in the direction by the arrow (shown in the figure)
so as not to damage it.
INSTALLATION
1. Apply PBC (Poly Butyl Cuprysil) grease or silicone-based
grease to the both sides of inner shim and outer shim, install
inner shim and inner shim cover to inner pad and outer shim to
outer pad.
CAUTION:
Securely install shim cover according to shim mounting
direction.
2. Install pad retainers and pads to torque member.
CAUTION:
Securely assemble pad retainers so that they are not being
lifted up from torque member.
3. Press in piston until pads can be installed, and then install cylin-
der body to torque member.
NOTE:
Using a disc brake piston tool (commercial service tool) to easily
press piston in.
CAUTION:
When replacing pads with new ones, press in piston until
pads can be installed. In this case, carefully monitor brake fluid level in reservoir tank because
brake fluid will return to master cylinder reservoir tank.
4. Install lower sliding pin bolt, and tighten it to the specified torque. Refer to BR-26, "
Components" .
5. Secure disc rotor with wheel nut. Depress brake pedal a few times until it gets a responsive touch.
6. Check front disc brake for drag.
7. Install tyres to vehicle.
SBR556E
PFIA0267E
PFIA0273E