2003 NISSAN TEANA steering wheel

FRONT DISC BRAKE
BR-29
C
D
E
G
H
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J
K
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MA
B
BR

INSTALLATION
CAUTION:

Refill with new brake fluid “DOT 3 or DOT 4”.

Do not reuse drained brake fluid.
1. Install disc rotor.
CAUTION:
Align the matching marks of disc rotor and wheel hub,
which were marked at the time of removal when reusing
disc rotor.
2. Install brake caliper assembly to vehicle, and tighten torque
member mounting bolts to the specified torque. Refer to BR-26,
"Components" .
CAUTION:
Before installing torque member to vehicle, wipe oil and
grease on washer seats on steering knuckle and mounting
surface of torque member.
3. Install brake hose to brake caliper assembly, and tighten union bolts to the specified torque. Refer to BR-
26, "Components" .
CAUTION:

Do not reuse copper washers for union bolts.

Connect brake hose aligning with caliper assembly mounting protrusion.
4. Refill with new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake System" .
5. Check front disc brake for drag.
6. Install tyres to vehicle.
Disassembly and Assembly of Brake Caliper AssemblyBFS000C1
NOTE:
Do not remove torque member, pads, shims, inner shim cover, and pad retainers when disassembling and
assembling cylinder body.
DISASSEMBLY
1. Remove caliper assembly from Vehicle. Refer to BR-28, "Removal and Installation of Brake Caliper
Assembly" .
2. Remove sliding pin bolts, from cylinder body, and remove pads
shims shim cover and pad retainers from torque member.
CAUTION:

When removing pad retainers from torque member, lift
pad retainer in the direction by the arrow (shown in the
figure) so as not to damage it.

Do not drop pads, shims, inner shim cover and pad
retainers from torque member.
3. Remove sliding pins and sliding pin boots from torque member.
SDIA2608E
SBR556E

BRC-2 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 35
Removal and Installation ........................................ 35
COMPONENTS ................................................... 35
REMOVAL ........................................................... 36
INSTALLATION .................................................... 36
VDC/TCS/ABS
PRECAUTIONS ......................................................... 37
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 37
Precautions for Brake System ................................ 37
Precautions for Brake Control ................................ 37
PREPARATION ......................................................... 39
Special Service Tools ............................................. 39
ON-VEHICLE SERVICE ............................................ 40
Adjustment of Steering Angle Sensor Neutral Posi-
tion .......................................................................... 40
OPERATION PROCEDURE ................................ 40
SYSTEM DESCRIPTION .......................................... 41
System Diagram ..................................................... 41
Functions ................................................................ 41
VDC ..................................................................... 41
TCS ..................................................................... 41
ABS ..................................................................... 42
EBD ..................................................................... 42
Fail-Safe Function .................................................. 42
VDC/TCS SYSTEM ............................................. 42
ABS, EBD SYSTEM ............................................ 42
Hydraulic Circuit Diagram ....................................... 43
CAN Communication .............................................. 43
SYSTEM DESCRIPTION .................................... 43
TROUBLE DIAGNOSIS ............................................ 44
How to Perform Trouble Diagnosis Quick and Accu-
rate Repair .............................................................. 44
INTRODUCTION ................................................. 44
DIAGNOSIS FLOW CHART ................................ 45
ASKING COMPLAINTS ....................................... 46
EXAMPLE OF DIAGNOSIS SHEET .................... 46
Component Parts Location ..................................... 47
Schematic ............................................................... 48
Wiring Diagram — VDC — ..................................... 49
Control Unit Input/Output Signal Specifications ...... 55
REFERENCE VALUE FROM CONSULT-II ......... 55
CONSULT-II Functions ........................................... 57
CONSULT-II MAIN FUNCTION ........................... 57
CONSULT-II SETTING PROCEDURE ................ 57
Self-Diagnosis ........................................................ 58
DESCRIPTION .................................................... 58
OPERATION PROCEDURE ................................ 58
ERASE MEMORY ............................................... 58
DISPLAY ITEM LIST ........................................... 59
Data Monitor ........................................................... 61
OPERATION PROCEDURE ................................ 61
DISPLAY ITEM LIST ........................................... 61
Active Test .............................................................. 63
OPERATION PROCEDURE ................................ 63TEST ITEM .......................................................... 64
For Fast and Accurate Diagnosis ............................ 65
PRECAUTIONS FOR DIAGNOSIS ..................... 65
Basic Inspection ...................................................... 66
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE
PAD ...................................................................... 66
POWER SUPPLY CIRCUIT TERMINAL LOOSE-
NESS AND BATTERY ......................................... 66
INSPECTION OF ABS WARNING LAMP, BRAKE
WARNING LAMP, VDC OFF INDICATOR LAMP,
AND SLIP INDICATOR LAMP ............................. 66
TROUBLE DIAGNOSIS FOR SYSTEM .................... 68
Wheel Sensor System ............................................ 68
Engine System ........................................................ 70
ABS Actuator and Electric Unit (Control Unit) 1 ...... 70
Steering Angle Sensor System ............................... 71
Yaw Rate/Side/Decel G Sensor System ................. 72
Pump Motor, Motor Relay System .......................... 74
Park/Neutral Position (PNP) Switch Circuit ............. 75
Solenoid and VDC Change-Over Valve, Actuator
Relay System .......................................................... 76
Stop Lamp Switch System ...................................... 77
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground System .................................... 78
Brake Fluid Level Switch System ............................ 80
CAN Communication System ................................. 81
Component Parts Inspection ................................... 81
VDC OFF SWITCH .............................................. 81
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 82
Excessive ABS Function Operation Frequently ...... 82
Unexpected Pedal Reaction ................................... 83
Longer Stopping Distance ....................................... 83
ABS Function Does Not Operate ............................ 84
Pedal Vibration and ABS Operation Sound Occurs ... 84
Vehicle Jerks During VDC/TCS/ABS Control .......... 85
WHEEL SENSORS ................................................... 86
Removal and Installation ......................................... 86
COMPONENTS ................................................... 86
REMOVAL ............................................................ 86
INSTALLATION .................................................... 86
SENSOR ROTOR ...................................................... 87
Removal and Installation ......................................... 87
FRONT ................................................................. 87
REAR ................................................................... 87
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 88
Removal and Installation ......................................... 88
COMPONENTS ................................................... 88
REMOVAL ............................................................ 89
INSTALLATION .................................................... 89
G SENSOR ................................................................ 90
Removal and Installation ......................................... 90
REMOVAL ............................................................ 90
INSTALLATION .................................................... 90
STEERING ANGLE SENSOR ................................... 91
Removal and Installation ......................................... 91
REMOVAL ............................................................ 91
INSTALLATION .................................................... 91

TROUBLE DIAGNOSIS FOR SYSTEM
BRC-25
[ABS]
C
D
E
G
H
I
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K
L
MA
B
BRC

5. CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF and disconnect malfunctioning wheel
sensor connector E10 (FR-RH), E38 (FR-LH), C2 (RR-RH), C3
(RR-LH) and ABS actuator and electric unit (control unit) con-
nector E240.
2. Check continuity between terminals. (Also check continuity
when the steering wheel is turned right and left and when the
sensor harness inside the wheel house is moved.)
OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness and connector that have malfunction.
6. CHECK WHEEL SENSOR POWER SUPPLY CIRCUIT
1. Disconnect malfunctioning wheel sensor connector.
2. Turn ignition switch ON and check voltage between wheel sen-
sor harness connector power supply terminal and ground.
OK or NG
OK >> Replace wheel sensor.
NG >> Replace ABS actuator and electric unit (control unit).
SFIA3323E
Power supply circuit Signal circuit Ground circuit
WheelABS actuator
and electric unit
(control unit)Wheel sensorABS actuator
and electric unit
(control unit)Wheel sensorABS actuator
and electric unit
(control unit)
(signal)ABS actuator
and electric unit
(control unit)
(ground)
Front RH 21 1 12 2 21, 12
3, 4 Front LH 23 1 27 2 23, 27
Rear RH 11 1 15 2 11, 15
Rear LH 26 1 30 2 26, 30
Power supply circuit : Continuity should exist.
Signal circuit : Continuity should exist.
Ground circuit : Continuity should not exist.
Wheel Wheel sensor Ground Voltage
Front RH
1—8 V or more Front LH
Rear RH
Rear LH
SFIA3339E

PRECAUTIONS
BRC-37
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC

[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BFS000G3
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemBFS000DL

Recommended fluid is brake fluid “DOT 3” or “DOT 4”. Refer to MA-14, "RECOMMENDED FLUIDS AND
LUBRICANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas.

To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.

Never use mineral oils such as gasoline or kerosene. They will
ruin rubber parts of the hydraulic system.

Using a flare nut wrench when removing flare nuts, and use a
flare nut torque wrench when tighten brake tube flare nuts.

When installing brake tubes, be sure to check torque.

Before working, turn ignition switch OFF and disconnect electri-
cal connector of ABS actuator and electric unit (control unit) or
battery negative terminal.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlBFS000DM

During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine room. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check brake booster operation, brake fluid
level, and fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, ABS function
may have a malfunction or error.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.

If the following components are replaced with non-genuine components or converted, the VDC OFF indi-
cator lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Compo-
nents related to suspension (Shock Absorber, Strut, Spring, Bush, etc.), Tires, wheels (exclude specified
SBR820BA

BRC-40
[VDC/TCS/ABS]
ON-VEHICLE SERVICE

ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionBFS000DO
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
×: Required
–: Not required
OPERATION PROCEDURE
1. Stop vehicle with front wheels in straight-ahead position.
2. Perform CONSULT-II Starting Procedure. Refer to GI-34, "
CONSULT-II Start Procedure" .
3. Touch the “CONSULT-II screen in the order of “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR
ADJUSTMENT”. Refer to BRC-57, "
CONSULT-II SETTING PROCEDURE" .
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch to OFF, then turn to the ON again.
CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-II screen.
Then make sure “STR ANGLE SIG” is within 0 ± 3.5 °. If the value is more than the specification, repeat
steps 3 to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch OFF.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit)−
Replacing ABS actuator and electric unit (control unit)×
Removing/Installing steering angle sensor×
Removing/Installing steering components×
Removing/Installing suspension components×
Change 4 tires to new ones–
Tire rotation–
Adjusting wheel alignment×
SFIA0793E

SYSTEM DESCRIPTION
BRC-41
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC

SYSTEM DESCRIPTIONPFP:00000
System DiagramBFS000DP
FunctionsBFS000DQ
VDC

In addition to the TCS/ABS function, the steering amount and brake operation amount are detected from
the steering angle sensor and brake switch, and the driving condition (amount of under-steering/over-
steering) is determined from information from the yaw rate/side/decel G sensor, vehicle speed sensor, etc.
This information is used to improve vehicle stability by controlling the braking and engine power to all four
wheels.

The SLIP indicator lamp flashes to inform the driver of VDC operation.

During VDC operation, the body and brake pedal lightly vibrate and mechanical noises may be heard.
This is normal.

ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp might turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while
engine is running. In this case, restart engine on a normal road, and if ABS warning lamp, VDC OFF indi-
cator lamp, and SLIP indicator lamp turn off, there is no malfunction.
TCS

Speed signals for 4 wheels control engine output and transaxle conditions so that slip rate of the drive
wheels is optimum. ABS actuator and electric unit (control unit) detects wheelspin. Output from the control
unit controls brake fluid pressure to both LH and RH drive wheels while cutting fuel to the engine and clos-
ing the throttle valve to reduce engine torque when wheelspin is detected. Throttle position is continuously
controlled to ensure the appropriate engine torque at all times.

Depending on road conditions, the driver may have a sluggish feel. This is normal, because the optimum
traction has the highest priority by TCS operation.

TCS may be activated momentarily the vehicle suddenly accelerates, suddenly downshifts, or is driven on
a road with a varying surface friction coefficient.

During TCS operation, it informs a driver of system operation by flashing SLIP indicator lamp.
SFIA3329E

BRC-56
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS

Note 1: Confirm tire pressure is the standard value.
Note 2: Warning lamp can be used as both EBD warning lamp and brake warning.N POSI SIGShift position determined by the A/T
switch signalWhen in N position ON
Other than N position OFF
P POSI SIGShift position determined by the A/T
switch signalWhen in P position ON
Other than P position OFF
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR LH IN SOL
RR LH OUT SOL
RR RH IN SOL
RR RH OUT SOLOperation condition of all solenoid
valvesActuator (solenoid) is active (“ACTIVE
TEST” with CONSULT-II) and actuator
relay is active (ignition switch ON)ON
When actuator (solenoid) is not active
or actuator relay is not active (in fail-
safe mode)OFF
STOP LAMP SW2 Brake pedal operation conditionBrake pedal depressed ON
Brake pedal not depressed OFF
ACCEL POS SIGAccelerator open/close condition
(linked to the accelerator pedal)Do not step on the accelerator pedal
(When ignition switch is on)0 %
Step on the accelerator pedal
(When ignition switch is on)0 - 100 %
SIDE G SENSOR Side G detected by side G sensorWhen stopped
−1.1 to +1.1 m/s
2
Right turn Negative value
Left turn Positive value
STR ANGLE SIGSteering angle detected by steering
angle sensorStraight-ahead position -3.5° to 3.5°
Steering wheel turned right 0° to 756°
Steering wheel turned left 0° to -756°
EBD SIGNAL EBD operation conditionEBD activated ON
EBD not activated OFF
ABS SIGNAL ABS operation conditionABS activated ON
ABS not activated OFF
TCS SIGNAL TCS operation conditionTCS activated ON
TCS not activated OFF
VDC SIGNAL VDC operation conditionVDC activated ON
VDC not activated OFF
EBD FAIL SIG EBD fail-safe signal conditionIn EBD fail-safe ON
EBD is normal OFF
ABS FAIL SIG ABS fail-safe signal conditionIn ABS fail-safe ON
ABS is normal OFF
TCS FAIL SIG TCS fail-safe signal conditionIn TCS fail-safe ON
TCS is normal OFF
VDC FAIL SIG VDC fail-safe signal conditionIn VDC fail-safe ON
VDC is normal OFF
CRANKING SIG Cranking conditionAt cranking ON
Other than at cranking OFF
FLUID LEV SWBrake fluid level switch ON/OFF con-
ditionWhen brake fluid level switch is ON ON
When brake fluid level switch is OFF OFF Monitor item Display itemDATA MONITOR
ConditionReference values for
normal operation

BRC-60
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS

Note 1: After completing repairs of the shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Make sure
that ABS warning lamp turns off while driving the vehicle at 30 km/h (19 MPH) or more for approximately 1 minute according to self-diag- FR LH IN ABS SOL
[C1120]This is displayed when the control unit detects a malfunction in the
front left wheel inlet solenoid circuit.
BRC-76, "
Solenoid and
VDC Change-Over Valve,
Actuator Relay System"
FR LH OUT ABS SOL
[C1121]This is displayed when the control unit detects a malfunction in the
front left wheel outlet solenoid circuit.
FR RH IN ABS SOL
[C1122]This is displayed when the control unit detects a malfunction in the
front right wheel inlet solenoid circuit.
FR RH OUT ABS SOL
[C1123]This is displayed when the control unit detects a malfunction in the
front right wheel outlet solenoid circuit.
RR LH IN ABS SOL
[C1124]This is displayed when the control unit detects a malfunction in the
rear left wheel inlet solenoid circuit.
RR LH OUT ABS SOL
[C1125]This is displayed when the control unit detects a malfunction in the
rear left wheel outlet solenoid circuit.
RR RH IN ABS SOL
[C1126]This is displayed when the control unit detects a malfunction in the
rear right wheel inlet solenoid circuit.
RR RH OUT ABS SOL
[C1127]This is displayed when the control unit detects a malfunction in the
rear right wheel outlet solenoid circuit.
CV 1
[C1164]When cut valve 1 circuit is open or shorted.
CV 2
[C1165]When cut valve 2 circuit is open or shorted.
SV 1
[C1166]When suction valve 1 circuit is open or shorted.
SV 2
[C1167]When suction valve 2 circuit is open or shorted.
ACTUATOR RLY
[C1140]This is displayed when the control unit detects a malfunction in
actuator relay circuit.
ENGINE SIGNAL 1- 6
[C1130, C1131, C1132, C1133,
C1134, C1136]When there is a malfunction in an engine system main
component.BRC-70, "
Engine Sys-
tem"
ST ANGLE SIG CIRCUIT
[C1143]When the steering angle sensor neutral position has deviated. Or
when a steering angle sensor malfunction is detected.BRC-71, "Steering Angle
Sensor System"
ST ANG SEN SIGNAL
[C1144]Neutral position correction of steering angle sensor is not finished.BRC-40, "Adjustment of
Steering Angle Sensor
Neutral Position"
YAW RATE SENSOR
[C1145]When yaw rate sensor malfunction is detected. Or when a yaw rate
sensor circuit open or short circuit is detected.
BRC-72, "
Yaw Rate/Side/
Decel G Sensor System"SIDE G-SEN CIRCUIT
[C1146]When a side G sensor malfunction is detected. Or the circuit of side
G sensor is open or shorted.
PNP POSI SIG
[C1154]TCS or ABS actuator and electric unit (control unit) internal mal-
function.BRC-75, "
Park/Neutral
Position (PNP) Switch
Circuit"
BR FLUID LEVEL LOW
[C1155]Brake fluid level drops. Or, when there is a short to ground in the
circuit between the ABS actuator and electric unit (control unit) and
the brake fluid level switch.BRC-80, "Brake Fluid
Level Switch System"
ST ANG SEN COM CIR
[C1156]CAN communication system or steering angle sensor has gener-
ated a malfunction.BRC-81, "CAN Communi-
cation System"
STOP LAMP SW2
[C1176]ASCD brake switch or circuit malfunction.EC-602, "DTC P1572
ASCD BRAKE SWITCH"
CAN COMM CIRCUIT
[U1000]When there is a malfunction in the CAN communication system.BRC-81, "CAN Communi-
cation System"
(Note 2) Diagnostic item Diagnostic item is detected when... Reference