EM-226
[VQ]
ENGINE ASSEMBLY
6. Remove front suspension member mounting nuts and bolts. Refer to FSU-5, "FRONT SUSPENSION
ASSEMBLY" .
7. Carefully lower engine, transaxle and front suspension member assembly. When performing work,
observe the following caution.
CAUTION:
Confirm there is no interference with vehicle.
Make sure that all connection points have been disconnected.
Keep in mind the center of vehicle gravity changes. If necessary, use jack(s) to support vehicle
at rear jacking point(s) to prevent it from falling it off the lift.
Separation Work
1. Remove power steering oil pump, power steering piping and power steering bracket from engine and tran-
saxle assembly. Refer to PS-39, "
HYDRAULIC LINE" .
2. Remove starter motor. Refer to SC-14, "
STARTING SYSTEM" .
3. Disconnect harness connector of engine mounting insulators (front and rear).
4. Remove engine mounting (front) and engine mounting (rear) through-bolts.
5. Lift with hoist and separate engine and transaxle assembly from front suspension member.
CAUTION:
Before and during this lifting, always make sure that any harnesses are not connected.
6. Remove each engine mounting insulator and each engine mounting bracket from engine, transaxle and
front suspension member.
7. Separate engine and transaxle. Refer to AT- 2 4 1 , "
TRANSAXLE ASSEMBLY" (A/T), CVT-193, "TRAN-
SAXLE ASSEMBLY" (CVT).
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a path with a specified installation orientation, refer to component figure in EM-223, "Removal and
Installation" .
Make sure all engine mounting insulators are seated properly, then tighten nuts and bolts.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
FAX-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartBDS0007J
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
—
FAX-16
FA X -2 0
FAX-24
FAX-30
—
FAX-5—
FAX-5
NVH in FAX and FSU sections
Refer to Front axle in this chart.
NVH in WT section
NVH in WT section
Refer to DRIVE SHAFT in this chart.
NVH in BR section
NVH in PS section
Possible cause and Suspected parts
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
FRONT AXLE AND FRONT SUSPENSION
FRONT AXLE
TIRES
ROAD WHEELS
DRIVE SHAFT
BRAKES
STEERING
SymptomDRIVE
SHAFTNoise×× ××××× ××
Shake× × ××××× ××
FRONT
AXLENoise×××× ×××××
Shake×××× ×××××
Vibration×××× × × ×
Shimmy×××××××
Judder× × ×× ××
Poor quality ride or handling×××××
FSU-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartBES0003J
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FSU-7FSU-12
—
—
—
FSU-7FSU-5FSU-16
NVH in FAX and FSU section
NVH in WT section
NVH in FAX section
NVH in BR section
NVH in PS section
Possible cause and Suspected parts
Improper installation, looseness
Strut deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
FRONT AXLE AND FRONT SUSPENSION
ROAD WHEELS
DRIVE SHAFT
BRAKES
STEERING
Symptom Front suspensionNoise×××××× ×××××
Shake×××× × ×××××
Vibration××××× × × ×
Shimmy×××× ×××××
Judder××× ×× × ×
Poor quality ride or handling××××× ××××
FRONT SUSPENSION ASSEMBLY
FSU-5
C
D
F
G
H
I
J
K
L
MA
B
FSU
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection BES0003K
Make sure that the mounting conditions (looseness, back lash) of each component and component status
(wear, damage) are normal.
INSPECTION OF TRANSVERSE LINK BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Measure axial end play by placing an iron pry bar or a similar item between suspension arm and strut
assembly and prying up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage the installation position by applying
excessive force.
STRUT INSPECTION
Check for oil leakage, damage, and breakage of installation positions.
Wheel Alignment InspectionBES0003L
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen” conditions mean that fuel, engine coolant, and lubricant are full. A spare tire, a jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
1. Check Tires for improper air pressure and wear.
2. Check Road wheels for runout. Refer to WT-3, "
ROAD WHEEL" .
3. Check Wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
4. Check Transverse link ball joint axial end play. Refer to FSU-14, "
INSPECTION AFTER REMOVAL" .
5. Check Strut operation.
6. Check Each mounting point of axle and suspension for looseness and deformation.
7. Check Each link, rod, and member for cracks, deformation and other damage.
8. Check Vehicle height (posture).
INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES.
Camber, caster, kingpin inclination angles cannot be adjusted.
Before inspection, mount wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so vehicle will remain horizontal.
Using a CCK Gauge
Install CCK gauge attachment [SST:KV991040S0] with the following procedure on wheel, then measure wheel
alignment.
1. Remove three wheel nuts, and install the guide bolts to hub
bolts.
2. Screw adapter into the plate until it contacts the plate tightly.
3. Screw center plate into the plate.
4. Insert plate on guide bolt. Put spring in, and then evenly screw
both guide bolt nuts. When fastening guide bolt nuts, do not
completely compress the spring.Axial end play : 0 mm (0 in)
SEIA0240E
IDX-7
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
SECPSV - Wiring diagram ............................. CVT-109
SEN/PW - Wiring diagram ................. EC-234, EC-591
SESCVT - Wiring diagram ............................... CVT-80
SHIFT - Wiring diagram ................... AT-217, CVT-181
Shift control ...................................................... CVT-20
Shift control system ....................................... CVT-176
Shift lock system .............................................. AT-216
Shift schedule ................................. CVT-40, CVT-198
Side air bag (satellite) sensor .......................... SRS-45
Side curtain air bag .......................................... SRS-42
Side trim .............................................................. EI-38
SMJ (super multiple junction) ............................ PG-76
Spark plug replacement(QR20DE) .................... MA-22
Spark plug replacement(VQ23DE and VQ35DE) .........
MA-32
Spark plug(VQ23DE and VQ35DE) ................. EM-153
Specification value ............................... EC-95, EC-440
Speedometer ........................................................ DI-4
Spiral cable ...................................................... SRS-37
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS Trouble diagnoses ..................................... SRS-7
SSV/A - Wiring diagram ..................................... AT-91
SSV/B - Wiring diagram ..................................... AT-96
Stall Test .......................................................... CVT-32
Stall test (A/T) .................................................... AT-43
Standardized relay ............................................. PG-77
START - Wiring diagram ................................... SC-15
Starter ................................................................ SC-14
Starting system .................................................. SC-14
Steering gear and linkage inspection ................ MA-41
Steering linkage ................................................. PS-17
Steering wheel and column ..................... PS-9, PS-12
Step motor .................................... CVT-153, CVT-157
STM - Wiring diagram .................................... CVT-154
Stop lamp ......................................................... LT-190
Stop lamp switch .. EC-245, EC-602, EC-626, EC-660
STOP/L - Wiring diagram ................................. LT-190
STSIG - Wiring diagram .................................. CVT-57
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-102, ATC-111
Sunroof .................................................. RF-10, RF-22
Sunshade ............................................................ EI-46
Supplemental Restraint System ........................ SRS-5
Suspension ........................................................ MA-42
Symbols and abbreviations ..................... GI-10, GI-23
Symptom matrix chart .......................... EC-60, EC-402
T
Tachometer .......................................................... DI-4
TCM circuit diagram ........................................ CVT-31
TCM function ................................................... CVT-18
TCM inspection table ........................... AT-64, CVT-40
TCV - Wiring diagram ........................ AT-106, CVT-90
Thermostat(QR20DE) ........................................ CO-24
Thermostat(VQ23DE and VQ35DE) .................. CO-50
Three way catalyst precautions ............................ GI-6
Three way catalyst(QR20DE) ............................ EM-23
Three way catalyst(VQ23DE and VQ35DE) ... EM-140
Throttle control motor ......................... EC-213, EC-568
Throttle control motor relay ................ EC-207, EC-562
Throttle position sensor (TPS) .......... EC-136, EC-157,
EC-229
, EC-231, EC-265, EC-479, EC-505, EC-586,
EC-588
, EC-645
Throttle valve closed position learning . EC-47, EC-389
Timing chain(QR20DE) ..................................... EM-53
Timing chain(VQ23DE and VQ35DE) ............. EM-173
Tire rotation ....................................................... MA-40
Torque converter installation AT-244, AT-355, CVT-196
Torque convertor clutch solenoid valve .......... CVT-89,
CVT-94
TPS1 - Wiring diagram ...................... EC-159, EC-507
TPS2 - Wiring diagram ...................... EC-138, EC-481
TPS3 - Wiring diagram ...................... EC-267, EC-647
Trouble diagnoses .............................................. GI-11
Trunk lid ........................................................... BL-131
Trunk lid opener - See Trunk lid ...................... BL-136
TURN - Wiring diagram .................................... LT-156
Turn signal lamp ............................................... LT-152
Two trip detection logic ........................ EC-33, EC-373
U
Unified meter and A/C amp. ............................... DI-27
V
Vacuum hose (brake system) ............................ BR-24
Vacuum hose drawing (Engine control) EC-69, EC-412
Valve clearance ................................................ EM-50
Valve clearance(VQ23DE and VQ35DE) ....... EM-202
Valve guide(QR20DE) ...................................... EM-73
Valve guide(VQ23DE and VQ35DE) EM-218, EM-219
Valve lifter(QR20DE) ........................................ EM-41
Valve lifter(VQ23DE and VQ35DE) ................ EM-196
Valve seat(QR20DE) ........................................ EM-75
Valve seat(VQ23DE and VQ35D) ................... EM-220
Valve seat(VQ23DE and VQ35DE) ................ EM-220
Valve spring(QR20DE) ..................................... EM-76
Valve spring(VQ23DE and VQ35DE) ............. EM-221
Variable induction air control system (VIAS) ... EC-753
VDC -Wiring diagram ...................................... BRC-49
Vehicle speed sensor (VSS) EC-183, EC-243, EC-622,
EC-624
, EC-762
VFD display ....................................................... AV-41
VIAS - Wiring diagram ..................................... EC-755
Viscosity number (SAE) .................................... MA-15
VSS A/T - Wiring diagram .................................. AT-82
VSSMTR - Wiring diagram ................................ AT-87
W
W/ANT - Wiring diagram .................................... AV-38
WARN - Wiring diagram ..................................... DI-37
Warning chime .................................................... DI-56
Warning lamps .................................................... DI-35
Washer, front ..................................................... WW-4
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsBLS0005D
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel lines and connections for leaks
Engine oil level and oil leaks
Brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnables
Engine performance
MA-10
PERIODIC MAINTENANCE
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage <30,000 Km [18,000 miles]/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — For models without EURO-OBD system
Driving condition Maintenance itemMainte-
nance
operationMaintenance intervalReference
page
A.........Air cleaner filter ReplaceEvery 30,000 km (18,000 miles)
or 24 monthsMA-20
,
MA-30
ABCD......Engine oil & engine oil
filter ReplaceEvery 7,500 km (4,500 miles) or
6 monthsMA-20
, MA-
21 , MA-30 ,
MA-31
......... JHeated oxygen sensor InspectEvery 30,000 km (18,000 miles)
or 24 monthsEC-150
, EC-
143 , EC-496
, EC-486
.....F....Brake fluid ReplaceEvery 15,000 km (9,000 miles)
or 12 monthsMA-40
. . C . . . . H . . Automatic transaxle fluid ReplaceEvery 30,000 km (18,000 miles)
or 24 monthsMA-36
......GH..Steering gear & linkage,
axle & suspension parts,
propeller shaft, front
drive shafts & exhaust
systemInspectEvery 15,000 km (9,000 miles)
or 12 monthsMA-41
, MA-
42 , MA-43
,MA-35
A.C...GHI.Brake pads, rotors &
other brake componentsInspectEvery 7,500 km (4,500 miles) or
6 monthsMA-41, MA-
41 , MA-41
A.........Air conditioner filter ReplaceEvery 15,000 km (9,000 miles)
or 12monthsAT C - 11 8
PS-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartBGS0003O
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
PS-7PS-7PS-23PS-23PS-23PS-7PS-9PS-9
EM-14
, EM-128PS-9PS-15PS-23PS-13PS-12PS-20
NVH in FAX, RAX, FSU, RSU section
NVH in WT section
NVH in WT section
NVH in FAX section
NVH in BR section
Possible cause and SUSPECTED PARTS
Fluid level
Air in hydraulic system
Outer socket ball joint swing torque
Outer socket ball joint rotating torque
Outer socket ball joint end play
Steering fluid leakage
Steering wheel play
Steering gear rack sliding force
Drive belt looseness
Improper steering wheel
Improper installation or looseness or tilt lock lever
Mounting rubber deterioration
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
AXLE and SUSPENSION
TYRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
Symptom SteeringNoise× × ××××× × × ×××× ×
Shake××× ×××× ×
Vibration××××× ×× ×
Shimmy××× × ××× ×
Judder× × ××× ×